Description

TBC-20 Semi-Automatic Hydraulic Press Cartridge Filler

TBC-20 Semi-Automatic Monoblock with Hydraulic Press.

Efficient Packaging Solution for High-Viscosity Sealants
The TBC-20 semi-automatic monoblock integrates a hydraulic press to handle challenging high-viscosity products like sealants, adhesives, and industrial lubricants. Designed for construction chemicals, automotive products, and general industrial use, this system ensures reliable performance and product integrity. The hydraulic press applies controlled pressure to extract products from containers, eliminating air pockets and ensuring consistent flow, while the precision dispensing and capping systems maintain accuracy.

Key Features:

• ✅ Hydraulic Press System: Ensures consistent flow of high-viscosity products from containers like pails or drums.

• ✅ Precision Dispensing: Piston-driven system provides ±1% filling accuracy, minimizing product waste.

• ✅ Automatic Capping: Vibratory cap orienter and capping heads ensure secure, leak-proof seals.

• ✅ High-Viscosity Handling: Capable of processing products up to 500,000 cP.

• ✅ Hygienic Design: SS304/316 stainless steel contact parts, easy to clean and maintain.

• ✅ User-Friendly Operation: Semi-automatic design reduces training time and costs.

Advanced Features for Enhanced Performance

• Hydraulic Press System: Applies adjustable pressure (0.6 — 0.8 MPa) to extract thick materials from containers, ensuring continuous flow without clogging. The press can be equipped with vacuum lids to improve product quality and reduce waste .

• Piston Dispensing Technology: Utilizes a servo-driven piston for precise volumetric control (±1% accuracy), minimizing product giveaway and ensuring consistency across fill volumes from 50 ml to 500 ml.

• Automatic Capping Mechanism: Features a vibratory cap orienter and capping heads that apply secure, leak-proof seals with consistent torque, critical for maintaining product quality during storage and transport.

• High-Viscosity Compatibility: Handles products with viscosities up to 500,000 cP, making it suitable for thick pastes, gels, and compounds.

• Robust Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards, ensuring long-term reliability in harsh environments .

• User-Friendly Controls: Semi-automatic operation with a PLC interface and touchscreen allows for easy operation, recipe storage, and quick changeovers between products and cartridge sizes.

Technical Specifications

Applications & Industries

• Construction Chemicals: Sealants, adhesives, caulks, and mortars.

• Industrial Lubricants: Greases, lubricating compounds (e.g., lithol, solidol), and technical gels.

• Automotive Products: Anti-seize compounds, brake lubricants, and assembly pastes.

• General Industrial Use: Specialty chemicals, maintenance products, and waterproofing materials .

Why Choose the TBC-20 Semi-Automatic Monoblock?

• Efficient Product Extraction: The hydraulic press ensures complete extraction of high-viscosity products, reducing waste and maximizing yield.

• Precision and Consistency: Accurate filling and capping maintain product quality and shelf life.

• Versatility: Suitable for a wide range of products and container types.

• Durability: Built to withstand harsh industrial environments with minimal maintenance.

• Global Compliance: Designed to meet international safety and hygiene standards for export markets

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!