Description

Semi-Automatic Weighing Filling and Capping Line with Retractable Nozzle for Foaming Chemicals and Motor Oils

LFSG-500: The Reliable Semi-Automatic Solution for Precision Filling

Achieving accurate and clean fills with foaming liquids is a common production challenge. The LFSG-500 Semi-Automatic Line solves this problem by combining gravimetric (weight-based) filling technology with practical, user-friendly design. This station is built for manufacturers who require high accuracy and versatility without the need for a fully automated, high-speed line. It provides exceptional control over the filling process, reduces product waste from overfilling, and is easy to operate and clean.

Key Technical Specifications & Features

• Operation Mode: Semi-Automatic (Operator places and removes container).

• Filling Technology: Gravimetric (Weighing) System with high-accuracy load cell.

• Filling Range: Adaptable for containers from 1 liter to 30 liters (bottles, jerrycans, pails).

• Key Component: Retractable (Lowering) Nozzle – Submerges into the liquid to fill from the bottom up, drastically reducing foam and air inclusion.

• Capping: Overhead Electric Cappers or manual torque cappers for secure sealing.

• Conveyance: Powered Roller Conveyor section for easy container handling.

• Pump: Integrated pump for transferring product from a supply tank.

• Construction: Robust carbon steel or stainless steel frame (options available). Contact parts can be customized for chemical compatibility.

• Control: Simple PLC or microprocessor control with digital weight display and recipe memory.

Engineered to Tackle Foam and Ensure Accuracy

• Foam-Free Filling: The retractable nozzle is the critical feature for foaming chemicals. By filling from the bottom of the container, it prevents product agitation and foam formation, ensuring a full, accurate fill and a clean bottle neck.

• Weight-Based Precision: Unlike volume-based systems, the load cell measures mass directly. This guarantees consistent fill weight even if the product’s density or viscosity changes slightly, which is common with foaming agents and lubricants.

• Flexibility and Ease of Use: The semi-automatic design allows for quick changeovers between different container sizes and products. Minimal training is required for operators.

Target Industries & Applications

This line is specifically designed for manufacturers dealing with viscous or foaming products:

• Household & Industrial Chemicals: Liquid soaps, detergents, fabric softeners, disinfectants, degreasers.

• Automotive & Lubricants: Engine oils, transmission fluids, gear oils, antifreeze, brake fluid.

• Agrochemicals: Certain liquid fertilizers, pesticides (with compatible materials of construction).

Advantages of Choosing the LFSG-500

• High Accuracy: Gravimetric filling minimizes product giveaway and ensures compliance with labeled volume.

• Reduced Waste: Eliminates overfilling and manages foam, saving raw material costs.

• Operator Safety: Contained filling process and reduced splashing create a cleaner, safer workstation.

• Cost-Effective: Provides the core benefits of precision weighing technology at a lower investment than a full automatic line.

• Low Maintenance: Simple, robust design with easily accessible components.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!