Description

Semi-Automatic Weighing Filling Line for Construction Chemicals into Buckets and Jerrycans with Product Level Sensor

LFSG-500: Engineered for Dense, Non-Flowable Construction Materials

Packaging high-viscosity products presents unique challenges: from ensuring accurate fills to maintaining material supply and achieving proper container sealing. The LFSG-500 Semi-Automatic Line is designed to overcome these hurdles. It provides a reliable, operator-friendly workstation that delivers weight-based precision for cost control and eliminates the inaccuracies common with volumetric methods when dealing with thick pastes and adhesives.

Key Technical Specifications & Features

• Operation Mode: Semi-Automatic (Operator places and removes container).

• Filling Technology: Gravimetric (Weighing) System with industrial-grade load cell.

• Target Products: High-viscosity construction chemicals (sealants, adhesives, mastics, fillers, thick coatings) and viscous food-grade pastes.

• Key Feature: Product Level Sensor – Monitors material in the supply hopper to ensure uninterrupted operation and trigger low-level alerts.

• Container Types: Large plastic buckets (pails) and jerrycans (typical sizes from 5 to 25 liters).

• Dispensing: Equipped with a positive displacement pump or piston system designed for thick materials.

• Capping: Dedicated capping press or module for applying and sealing large, press-on bucket lids.

• Construction: Heavy-duty frame designed to handle the weight of full buckets and viscous materials. Contact parts can be tailored for chemical compatibility.

• Control: User-friendly control panel with weight display, batch counter, and adjustable parameters.

Solving the Challenges of Viscous Product Filling

• Guaranteed Weight Accuracy: The weighing platform measures mass directly, providing a fill accuracy that is unaffected by the product’s viscosity, density, or entrained air—common issues with thick materials.

• Process Reliability: The product level sensor is a critical component for automation, preventing the pump from running dry and ensuring a consistent material feed to the dispensing head.

• Secure Sealing: The integrated heavy-duty capping module applies consistent pressure to securely seat large bucket lids, ensuring a proper seal for transportation and storage.

• Minimal Waste: Precise dosing reduces overfill and product giveaway, which is especially valuable for expensive raw materials used in construction chemicals.

Target Industries & Applications

This line is purpose-built for manufacturers of dense, paste-like products:

• Construction Chemicals: Polyurethane and silicone sealants, construction adhesives, tile mastics, waterproofing compounds, epoxy fillers, joint compounds.

• Industrial Coatings & Lubricants: Heavy-duty greases, viscous lubricants, paste-like coatings.

• Food Industry (with appropriate compliance): Thick food pastes, doughs, viscous sauces (subject to material compatibility and sanitary design options).

Advantages for Your Production

• Accuracy with Thick Products: Solves the #1 problem of packaging viscous materials consistently.

• Reduced Operational Downtime: The level sensor helps maintain a smooth workflow without manual tank checks.

• Robust and Durable: Built to withstand a demanding industrial environment with heavy containers.

• Easy to Clean and Maintain: Designed with accessible components for quick changeover and cleaning between batches.

• Cost-Effective Automation: Brings a high level of precision and reliability to batch production without the complexity of a full automated line.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!