Description

Versatile Semi-Automatic Aerosol Production Line for Diverse Applications

Compact Semi-Automatic Aerosol Line for Flexible Production.

The ALR-300 Compact Semi-Automatic Aerosol Line is engineered for small-batch production and prototyping of pressurized aerosol products. Combining piston-based dosing, precision crimping, and gas injection in a unified bench-top system, this line achieves up to 500 cans/hour with ±1% accuracy. Its modular design allows customization for can sizes (35–65 mm diameter, 120–350 mm height) and propellants (LPG, DME, compressed gases), making it suitable for diverse industries, including cosmetics, automotive, and household chemicals.

⚙️ Technical Specifications

Our semi-automatic aerosol production line provides a comprehensive solution for manufacturers requiring flexible and efficient aerosol packaging capabilities. This integrated system combines three essential processing stages — liquid product filling, can crimping, and gas charging — in a coordinated workflow that ensures consistent quality and reliable performance.

System Components and Configuration:

The production line features three integrated modules working in sequence:

1. Liquid Filling Module: Precisely doses and dispenses product concentrate into aerosol cans using volumetric piston technology

2. Crimping Module: Securely attaches and crimps aerosol valves onto cans with consistent pressure application

3. Gas Charging Module: Injectes propellant gas (LPG, DME or compressed gases) through the valve with precise pressure control

Technical Specifications:

• Operation Type: Semi-automatic (manual can loading/unloading)

• Production Capacity: 300-500 cans per hour (operator dependent)

• Filling Accuracy: ±1% for both product and propellant

• Can Size Range: 35-65 mm diameter, 100-400 mm height

• Power Requirements: 220V/380V, 50/60 Hz, 1.5-2.5 kW

• Air Pressure: 6-8 bar clean, dry air

• Construction: Stainless steel (304/316) product contact surfaces

• Control System: PLC with touchscreen interface and recipe storage

Key Features and Benefits:

• Integrated Design: Three essential processes combined in one compact system

• Precision Performance: Consistent filling accuracy and reliable crimping quality

• Flexible Operation: Suitable for various can sizes and product types

• User-Friendly: Simple operation with minimal training requirements

• Quality Assurance: Ensures proper sealing and pressure levels

• Cost-Effective: Affordable solution for small to medium production needs

• Easy Maintenance: Quick-access design and standardized components

Applications:

1. Compact and Space-Efficient Design:

   • Integrated three-station system (filling, crimping, gas injection) saves floor space, ideal for small workshops and R&D facilities .

   • Mobility with wheeled legs allows easy relocation within the production area .

2. Precision and Flexibility:

   • Piston-based dosing ensures ±1% accuracy for both liquid product and propellant, minimizing waste .

   • Quick-change parts and adjustable settings accommodate various can sizes and product viscosities .

3. Safety and Compliance:

   • Explosion-proof options (ATEX-certified) available for handling flammable propellants .

   • Pneumatic operation reduces electrical risks and enhances operational safety .

4. Ease of Use and Maintenance:

   • User-friendly interface with digital controls and preset recipes simplifies operation .

   • Easy-clean surfaces and accessible components reduce downtime during maintenance .

5. Scalability:

   • Modular design allows optional add-ons like automatic valve insertion, weight checking, or cap application for higher automation levels .

• Small to Medium-Scale Production: Ideal for limited production runs

• Product Development: Perfect for testing new formulations and packaging

• Specialty Products: Suitable for niche market products and custom formulations

• Contract Packaging: Flexible solution for various client requirements

• Automotive Products: Lubricants, cleaners, maintenance products

• Household Chemicals: Cleaners, disinfectants, air fresheners

• Cosmetic Products: Hair sprays, deodorants, personal care items

This integrated semi-automatic system combines precision liquid filling, can crimping, and propellant gas charging in a single efficient setup. Designed for small to medium-scale production of aerosol products across automotive, chemical, and cosmetic industries. Features robust construction with stainless steel components and achieves production rates up to 500 cans per hour with ±1% accuracy.

The ALR-300 Compact Semi-Automatic Aerosol Line is a versatile solution for manufacturers and R&D facilities seeking flexible, small-scale aerosol production. Its integration of precision dosing, crimping, and gas injection—coupled with safety features and ease of use—makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By offering scalability and compliance with international standards, this line ensures both reliability and adaptability for diverse aerosol applications.

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