Description
Semi-Automatic Cartridge Filling and Capping Machine for Viscous Materials
Vibratory cap orientation system for construction cartridges.
Automatic capping station for chemical packaging.
Pressure-fed dispensing system for high-viscosity products.
This semi-automatic workstation is specifically designed for packaging high-viscosity products into construction cartridges. The system features a single-nozzle dispensing unit, vibrating cap orienter, and automatic capping station. Designed to handle products supplied under pressure from product pipelines or hydraulic presses, this machine is ideal for packaging sealants, technical lubricants (lithol, solidol), PVA construction adhesives, and other building chemicals into standard caulking gun cartridges.
Key Features:
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✅ High-Viscosity Handling: Designed for products with viscosity up to 500,000 cP.
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✅ Precision Piston Dispensing: ±1% filling accuracy with adjustable volume control.
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✅ Integrated Capping System: Automatic cap placement and secure sealing.
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✅ Semi-Automatic Operation: Easy-to-use with minimal training required.
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✅ Hygienic Design: SS304/316 stainless steel contact parts, compliant with GMP standards.
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✅ Compact Footprint: Space-efficient design for versatile production environments.
Efficient Packaging for High-Viscosity Industrial Products
The TBC-10 semi-automatic dispenser combines precision filling and capping into a single, efficient system, specifically engineered for high-viscosity products like sealants, adhesives, lubricants, and industrial compounds. Its robust design ensures reliable performance in demanding environments, while the semi-automatic operation minimizes operator intervention and maximizes productivity. Ideal for manufacturers in the construction, automotive, and chemical industries, this machine delivers consistent results with minimal waste .
Advanced Features for Enhanced Performance
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Piston Dispensing System: Provides precise volumetric control with ±1% accuracy, ensuring consistent fill volumes and reducing product waste.
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Automatic Capping Mechanism: Ensures secure, leak-proof seals with consistent torque control, enhancing product integrity and shelf life.
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High-Viscosity Handling: Capable of processing products with viscosity up to 500,000 cP, making it suitable for thick pastes, gels, and compounds.
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User-Friendly Controls: Simplified interface with programmable settings for easy operation and quick changeover between products.
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Durable Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards, ensuring long-term reliability.
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Compact Design: Space-efficient footprint allows for easy integration into existing production lines.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Semi-Automatic Dispenser with Capping |
| Production Capacity | 15+ cartridges/minute |
| Filling Accuracy | ±1% |
| Filling Volume Range | 50 ml — 500 ml (adjustable) |
| Viscosity Range | Up to 500,000 cP |
| Capping System | Automatic screw capping |
| Power Supply | 220V/50Hz or 110V/60Hz |
| Construction Materials | SS304/316 (contact parts), powder-coated frame |
| Control System | PLC with touchscreen interface |
Key Features:
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Single-nozzle dispensing system for viscous materials
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Vibratory cap orientation and feeding system
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Automatic capping station with torque control
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Handles products under pressure from hydraulic systems
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SS304/316 stainless steel construction
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Compact semi-automatic operation
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Easy cleaning and maintenance
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Suitable for products up to 500,000 cP viscosity
Technical Specifications:
Precision Packaging for Construction Chemicals
This semi-automatic system provides reliable packaging solution for viscous construction materials. The machine’s robust design ensures consistent performance with even the most challenging high-viscosity products while maintaining precision and operational efficiency.
Technical Specifications Table:
| Parameter | Specification |
|---|---|
| Machine Type | Semi-automatic workstation |
| Applications | Sealants, lubricants, construction adhesives |
| Dispensing System | Single nozzle pressure-fed dispenser |
| Cap Handling | Vibratory bowl orienter and feeder |
| Capping System | Automatic screw capping station |
| Production Capacity | 15-20 cartridges per minute |
| Viscosity Range | Up to 500,000 cP |
| Power Supply | 220V/50Hz or 110V/60Hz |
| Construction | SS304/316 stainless steel contact parts |
| Control System | PLC with manual operation interface |
Key Benefits:
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Efficient Operation: Semi-automatic design reduces manual labor while maintaining flexibility
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Precision Dispensing: Handles high-viscosity products with consistent accuracy
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Reliable Capping: Automatic cap orientation and secure sealing
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Versatile Application: Suitable for various construction chemicals and lubricants
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Easy Maintenance: Simple design allows for quick cleaning and changeover
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Cost-Effective: Ideal for small to medium production requirements
Industries Served:
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Construction chemicals manufacturing
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Industrial lubricant production
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Sealant and adhesive manufacturing
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Building materials packaging
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Technical chemical products
Applications & Industries
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Construction Chemicals: Sealants, adhesives, caulks, and mortars.
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Industrial Lubricants: Greases, lubricating compounds, and technical gels.
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Automotive Products: Anti-seize compounds, brake lubricants, and assembly pastes.
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Technical Chemicals: Specialty compounds, maintenance products, and waterproofing materials.
Why Choose the TBC-10 Semi-Automatic Dispenser?
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Precision and Consistency: Ensures accurate filling and secure capping, reducing waste and enhancing product quality.
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Versatility: Handles a wide range of high-viscosity products and cartridge sizes.
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Ease of Use: Semi-automatic operation requires minimal training and operator intervention.
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Durability: Robust construction withstands harsh industrial environments with minimal maintenance.
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Global Compliance: Designed to meet international standards for safety and hygiene .
TBC-10 Semi-Automatic Dispenser for High-Viscosity Products.
Semi-automatic cartridge filling machine for viscous materials.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.



