ALR-300 Semi-Automatic Aerosol Line for Filling, Crimping, and Gas Injection

ALR-300 Semi-Automatic Aerosol Line for Filling, Crimping, and Gas Injection

This versatile semi-automatic system integrates product filling, valve crimping, and gas injection modules for small to medium-scale aerosol production. Designed for flexible manufacturing of automotive, chemical, and cosmetic aerosols, it achieves speeds up to 600 cans/hour with ±1% accuracy. Ideal for R&D labs and specialty product manufacturers requiring adaptable production capabilities.

Description

Versatile Semi-Automatic Aerosol Line for Flexible Production Needs

ALR-300 Semi-Automatic Aerosol Line.

The ALR-300 Semi-Automatic Aerosol Line is engineered for manufacturers requiring a balance of automation and flexibility in aerosol production. This system combines precision filling, crimping, and gas injection in a modular design, allowing for easy adaptation to various can sizes and product types. With a capacity of up to 600 cans per hour and ±1% accuracy, it is suitable for diverse industries, including automotive, household chemicals, and cosmetics. The semi-automatic operation provides optimal control for specialty products and small batches while maintaining production efficiency .


⚙️ Technical Specifications

Parameter Specification
Model ALR-300
Operation Type Semi-automatic (manual loading/unloading)
Production Capacity 500–600 cans/hour (8–10 cans/minute)
Filling Accuracy ±1% (product and propellant)
Can Dimensions Diameter: 35–65 mm; Height: 100–350 mm
Propellant Types LPG, DME, compressed gases (N₂, CO₂)
Power Requirements 220V/380V, 50/60 Hz; 2.5–3.5 kW
Air Pressure 6–8 bar
Control System PLC with touchscreen interface and recipe storage
Construction Stainless steel (SUS304) contact parts, powder-coated frame
Safety Features Emergency stops, safety interlocks, ventilation options
*Table: Key technical specifications of the ALR-300 semi-automatic aerosol line .*

✨ Key Features and Benefits

  1. Modular and Flexible Design:

    • Quick-change parts and adjustable settings allow rapid transitions between different can sizes and products, reducing downtime .

    • Semi-automatic operation provides optimal control for specialty products and small batches .

  2. Precision and Consistency:

    • Piston-based dosing system ensures ±1% accuracy for both product and propellant, minimizing waste and ensuring consistent quality .

    • Integrated crimping and gas injection modules maintain leak-proof seals and precise pressure levels .

  3. Ease of Use and Maintenance:

    • User-friendly interface with digital controls and preset recipes simplifies operation, reducing training requirements .

    • Easy-access panels and standardized components facilitate maintenance and cleaning, minimizing downtime .

  4. Safety and Compliance:

    • Explosion-proof options (ATEX-certified) available for handling flammable propellants, ensuring operator safety .

    • Compliance with international standards (CE, ISO) facilitates global market access .

  5. Cost-Effectiveness:

    • Lower initial investment compared to fully automatic lines, making it ideal for small to medium-scale producers .

    • Energy-efficient operation reduces overall production costs .


🏭 Applications

  • Automotive & Industrial: Lubricants, brake cleaners, anti-corrosion sprays .

  • Household Chemicals: Cleaners, disinfectants, air fresheners, insecticides .

  • Cosmetics & Personal Care: Hairsprays, deodorants, cosmetic mists .

  • Specialty Products: Low-volume production for niche markets and prototyping .

The ALR-300 Semi-Automatic Aerosol Line is a versatile and cost-effective solution for manufacturers seeking flexible aerosol production capabilities. Its modular design, precision engineering, and compliance with safety standards make it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging ease of use and adaptability, this line ensures both productivity and reliability for industries handling various aerosol products .

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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