Description

RC-100 Rotary Monoblock for Rinsing, Filling, and Capping 0.33L — 2.0L Plastic Bottles with Air Conveyor

High-Speed Rotary Monoblock with Air Conveyor for Liquid & Viscous Products — 0.33L to 2L Bottles.

High-Speed, Gentle Handling for Your Bottling Line.

How It Works: Integrated Rinsing, Filling, and Capping.

The Gentle Air Conveyor Advantage.

Ideal for Beverages, Edible Oils, and Chemicals.

• All-in-One Efficiency: Combines rinsing, filling, and capping in one machine, saving space and cost.

• Gentle Air Conveyor: Patented air conveyor technology ensures smooth, contact-free bottle handling, preserving label and container quality.

• High-Speed Output: Achieves production speeds of over 4,000 bottles per hour.

• Quick Changeover: Easily adjustable for a wide range of bottle sizes from 0.33L to 2.0L.

High-Speed, Gentle Handling for Your Bottling Line
The RC-100 Rotary Monoblock is engineered for producers who need high output without compromising on the quality of their finished product. Its unique air conveyor system sets it apart from conventional machines that use starwheels and pushers, which can often lead to bottle scuffing, label damage, and jam-ups. By transporting bottles on a gentle cushion of air, the RC-100 ensures a pristine appearance for your packaged goods while maintaining impressive production speeds.

How It Works: Integrated Rinsing, Filling, and Capping

1. Bottle Infeed & Rinsing: Plastic bottles are fed into the system via a screw feeder. They are then inverted and rinsed with a jet of filtered air or ionized air to remove any dust or particles.

2. Precision Filling: Bottles are moved to the filling station, where a volumetric piston filler accurately doses the liquid product (water, juice, oil, etc.) with minimal foaming and high accuracy.

3. Secure Capping: Caps are automatically sorted, oriented, and applied with consistent torque to ensure a leak-proof seal.

4. Gentle Transport: Throughout the entire process, the proprietary air conveyor system gently guides the bottles from one station to the next without hard mechanical contact.

Technical Specifications & Performance Data

• Model: RC-100

• Type: Rotary Monoblock

• Functions: Rinsing, Filling, Capping

• Bottle Capacity Range: 0.33L, 0.5L, 1.0L, 1.5L, 2.0L (adjustable)

• Speed: Up to 4,000+ bottles per hour

• Filling System: Piston Filler (volumetric)

  • Filling Accuracy: ≤ ±0.5%

• Capping System: Chuck Capper with torque control

  • Cap Types: Screw caps (plastic), sports caps, snap-on lids.

• Conveying System: Low-friction Air Conveyor (patented)

• Power Supply: 220V-380V/50Hz/3Ph (standard, configurable)

• Construction Material: 304 Stainless Steel frame; food-grade contact parts

• Control System: User-friendly PLC with Touchscreen HMI

The Gentle Air Conveyor Advantage

• Eliminates Scuffing & Damage: No metal-to-bottle contact protects your containers and labels.

• Reduced Noise Levels: Creates a quieter working environment compared to traditional conveyors.

• Lower Maintenance: Fewer moving parts and no mechanical wear on guides or starwheels.

• Easy Cleanability: Smooth surfaces and minimal crevices simplify cleaning and meet hygiene standards.

Ideal for Beverages, Edible Oils, and Chemicals

• Beverages: Perfect for still water, flavored water, juices, and ready-to-drink teas in PET bottles.

• Edible Oils: Handles sunflower, olive, and other cooking oils without damaging the lightweight bottles.

• Household Chemicals: Suitable for packaging detergents, cleaning agents, and liquid soaps.

Key Features Description:
This high-performance rotary monoblock features an integrated carousel rinsing module for internal bottle cleaning, precision rotary dosing system, cap orienter, rotary capping mechanism, and advanced air conveyor technology. Designed for rotational operation, this system excels at handling liquid, thick, viscous, and foaming products in plastic containers from 0.33L to 2L (2000ml).

Specifically engineered for the food and beverage industry, this triple-function machine is ideal for bottling mineral water, carbonated soft drinks, juices, edible oils, dairy products, and various other liquid food products with exceptional accuracy and efficiency.

Technical Specifications:

• Capacity Range: 0.33L — 2L (2000ml) plastic bottles

• Processing Types: Liquid, viscous, thick, and foaming products

• Key Modules:

  • Carousel-type internal bottle rinsing module

  • Rotary precision dosing system

  • Automatic cap orienter and feeder

  • Rotary capping mechanism

  • Air conveyor transportation system

• Design: Rotary configuration for continuous operation

• Production Speed: High-capacity processing (exact capacity depends on container size and product viscosity)

• Industry Applications: Food & beverage processing

• Specialization: Carbonated and non-carbonated beverages

Technical Advantages:

• Versatile Handling: Accommodates various product viscosities from water to thick sauces

• Gentle Product Handling: Air conveyor ensures smooth container transportation without damage

• Precision Dosing: Rotary filler maintains accurate fill levels (±0.5% accuracy)

• Hygienic Design: Easy-clean surfaces and sanitary construction

• High Efficiency: Continuous rotary operation maximizes production output

• Quick Changeover: Easy adjustment for different container sizes and products

Applications:

• Carbonated soft drinks and mineral water

• Juices and still beverages

• Edible oils and cooking sauces

• Dairy products and beverages

• Viscous food products

• Household liquids and chemicals

RC-100 Rotary Monoblock with air conveyor gently handling 1.5L plastic bottles during the filling process in a beverage plant.

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