Description

RC-100 Carbonated Beverage Monoblock — Soft Drink Filling & Capping Machine

This high-speed rotary monoblock is specifically engineered for carbonated beverage production, featuring isobaric filling technology that preserves carbonation levels and prevents foaming. The system integrates bottle rinsing, precision counter-pressure filling, and secure torque-controlled capping operations for PET bottles. Designed for mineral water and soft drinks, this equipment maintains exact CO2 levels while handling popular bottle sizes from 0.33L to 2.0L with production speeds optimal for modern beverage facilities.

Technical Specifications:

• Product Compatibility:

  • Mineral water

  • Carbonated soft drinks

  • Sweetened beverages

  • Sparkling water

• Bottle Sizes: 0.33L, 0.5L, 1.0L, 1.5L, 2.0L PET bottles

• Filling Technology: Isobaric counter-pressure filling

• Production Capacity: 6,000+ bottles/hour

• CO2 Preservation: <0.15g CO2 loss per liter

• Filling Accuracy: ±1.5mm level accuracy

• Capping System: Torque-controlled screw cap application

• Construction: 304 stainless steel, carbonation-resistant materials

• Container Types: PET bottles (0.25L-2.0L)

Carbonation Preservation System:

• Isobaric Filling: Pressure-balanced filling chambers

• CO2 Recovery: Optional carbon dioxide recycling

• Pre-purging System: Oxygen removal before filling

• Pressure Control: Precise counter-pressure management

• Foam Detection: Automatic foam prevention system

• Leak Prevention: Double-seal technology for pressure retention

Technical Advantages:

• Carbonation Preservation: Maintains exact CO2 levels with <0.15g/L loss

• Anti-Foaming Technology: Isobaric nozzles prevent product foaming

• High-Speed Operation: 6,000+ bottles per hour capacity

• Precision Filling: ±1.5mm fill height accuracy

• Torque Control: Consistent capping torque application

• Quick Changeover: Rapid adjustment between bottle sizes

• Hygienic Design: CIP/SIP capabilities available

• Quality Control: Integrated inspection systems

• Precision Filling: ±1.5mm fill height accuracy

• Energy Efficient: Optimized air and CO2 consumption

Core Components:

• Bottle Rinsing Module: Automatic bottle cleaning system

• Vacuum Tank System: Maintains product carbonation and quality

• Isobaric Nozzles: Pressure-balanced filling technology

• PET Cap Orienter: Automatic cap sorting and orientation

• Rotary Capper: Torque-controlled cap application

• Programmable Control: PLC system with recipe management

Special Features:

• Counter-Pressure Filling: 72-valve rotary filling system

• Carbonation Control: Automated CO2 pressure management

• Gentle Handling: Specialized bottle conveyor system

• Immediate Capping: Integrated capping after filling

• Quality Monitoring: Real-time CO2 and fill level checks

• Hygiene System: Automated cleaning and sterilization

• Data Recording: Production and quality data logging

• Counter-Pressure Fillers: 72-valve rotary filling system

• Bottle Handling: Gentle conveyor system for PET bottles

• Capping Integration: Immediate capping after filling

Applications:

• Mineral Water: Still and sparkling water production

• Soft Drinks: Carbonated beverages and sodas

• Sweetened Beverages: Flavored carbonated drinks

• Sparkling Water: Seltzer and club soda production

• Soft Drink Production: Cola, lemon-lime, orange sodas

• Sparkling Water: Mineral water, seltzer, club soda

• Energy Drinks: Carbonated energy beverages

• Mixers: Tonic water, soda water, cocktail mixers

• Carbonated Juices: Sparkling fruit beverages

Quality Assurance:

• Carbonation Consistency: Maintains uniform CO2 levels

• Fill Accuracy: Precise volume control for compliance

• Seal Integrity: Secure cap application for carbonation retention

• Contamination Prevention: Closed-system operation

• Production Tracking: Batch and quality monitoring

• Regulatory Compliance: Meets food safety standards

Operation Benefits:

• Maximum Efficiency: 6,000+ bottles per hour output

• Product Quality: Perfect carbonation preservation

• Cost Savings: Reduced product and CO2 waste

• Flexibility: Handles multiple bottle sizes (0.33L-2.0L)

• Reliability: Minimal downtime and maintenance

• Automation: Reduced labor requirements

• Sustainability: Optimized resource consumption

• Maximum Efficiency: 6,000+ bottles per hour output

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🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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