Description

RC-100 Still Liquids Bottling Triblock System

High-Speed Rotary Bottling Line for Versatile Liquid Products.

Versatile Liquid Packaging Technology.

Product Overview & Technical Specifications

System Overview

The RC-100 rotary bottling triblock represents an integrated packaging solution engineered for medium to high-volume still liquid bottling operations. This advanced system combines container handling, precision filling, and sealing operations in a single automated platform, eliminating the need for multiple standalone machines and reducing production floor space requirements. The system employs rotary motion technology to maintain continuous operation, achieving production outputs suitable for various liquid packaging applications while ensuring consistent fill accuracy and seal integrity.

Constructed with food-grade stainless steel, the RC-100 meets international hygiene standards and complies with FDA and EU food contact regulations, making it suitable for global deployment across various liquid processing environments. The system is specifically designed to handle PET containers from 0.3L to 2.0L, accommodating the most popular packaging sizes in the beverage and liquid food industries.

Technical Specifications

Comprehensive Technical Specifications for RC-100 Still Liquids Bottling System

Core Features & Technological Advantages

Precision Filling Technology

The RC-100’s volumetric filling system ensures accurate dosing with precision within ±0.5% of set volume, maintaining consistency across various liquid viscosities. The system features quick-change parts that allow rapid format adjustments between different container sizes, minimizing downtime during production changeovers. This flexibility is particularly valuable for contract packaging operations serving multiple clients with different container requirements.

The filling technology handles various still liquid types including:

• Beverages: Water, juices, soft drinks, and ready-to-drink teas

• Dairy products: Milk, yogurt drinks, and liquid dairy alternatives

• Edible oils: Vegetable oils, olive oil, and specialty cooking oils

• Liquid foods: Sauces, condiments, and culinary products

Container Handling System

The system is engineered for PET container handling across the specified size range, incorporating specialized gripper systems that securely handle containers without deformation or damage. The container rinsing module utilizes high-pressure air or water jets to ensure perfect cleanliness before filling, removing any particulate matter or contaminants that could affect product quality.

For operations requiring enhanced hygiene, the system can be equipped with additional features such as:

• Hydrogen peroxide injection for container sterilization before rinsing

• UV treatment tunnel for microbial reduction

• CIP (Clean-in-Place) systems for automated cleaning without disassembly

• HEPA filtration for maintaining air purity in the filling zone

Capping and Sealing System

The RC-100 incorporates an advanced capping system with several technical features:

• Cap orientation and feeding: Automatic sorting and alignment of screw caps

• Torque-controlled application: Precise capping with consistent torque values

• Presence sensors: Ensure caps are only applied when bottles are in position

• Quick-change parts: Rapid adjustment for different cap sizes and types

The system handles various closure types including:

• Screw caps: Standard and specialty designs

• Sports caps: For convenient on-the-go consumption

• Tamper-evident closures: For product security and consumer safety

• Child-resistant caps: For products requiring special safety features

Applications & Industry Solutions

Beverage Industry Applications

The RC-100 is particularly suited for beverage packaging operations with its ability to handle various still drinks including:

• Bottled water: Still mineral water, purified water, and spring water

• Juices and nectar: Fruit juices, vegetable juices, and nectar products

• Ready-to-drink beverages: Tea, coffee, and functional drinks

• Soft drinks: Non-carbonated beverages and mixers

The system’s precision filling ensures consistent fill levels, while the gentle handling maintains container integrity and appearance throughout the packaging process.

Food and Dairy Applications

Beyond beverages, the RC-100 handles various liquid food products:

• Dairy products: Milk, drinking yogurt, cream, and dairy alternatives

• Edible oils: Cooking oils, specialty oils, and oil-based products

• Sauces and condiments: Liquid seasonings, dressings, and culinary products

• Vinegar: Various types of culinary vinegar and acetic acid solutions

The system’s hygienic design and CIP capability make it particularly suitable for food and dairy applications where cleanliness and product safety are paramount

Technical Configuration

• Rotary Internal Bottle Washer: Carousel-type internal surface cleaning system

• Precision Rotary Dosing System: Accurate volumetric filling technology

• Rotary Cap Orienter: Automated cap sorting and alignment

• Rotary Capping Station: High-speed screw cap application

• Air Conveyor System: Gentle product handling throughout the process

Key Specifications

Premium Features

• Versatile Product Handling: Accommodates various viscosities and foam characteristics

• Internal Cleaning System: Ensures perfect bottle hygiene before filling

• Gentle Product Transfer: Air conveyor prevents product damage

• Quick-Change System: Rapid format adjustments between bottle sizes

• Foam Management: Specialized technology for foaming products

Quality Assurance

• Precision Filling: ±0.5% volume accuracy across all viscosities

• Leak Testing: Optional pressure decay testing available

• Material Compatibility: Certified for food contact applications

• Hygiene Compliance: Meets international food safety standards (FDA, EU)

The RC-100 rotary bottling line represents a versatile solution for producers of still liquids seeking to enhance their packaging capabilities while maintaining product quality through optimized packaging technology. The system’s robust construction, hygienic design, and production flexibility make it particularly suitable for international markets where packaging efficiency and product safety are critical concerns.

Precision Filling with Volumetric Accuracy.

Hygienic Design & Food Safety Compliance.

High-Speed Rotary Bottling Machine for Multiple Product Types — 0.33L-2.0L Packaging.

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🔬 Schedule virtual factory acceptance test with our engineers.

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