Description

High-Speed Rotary Bottling System for 5L PET Containers

RC-100 Still Water Bottling Triblock System.

Precision Filling with Volumetric Accuracy.

Hygienic Design & Water Safety Compliance.

Product Overview & Technical Specifications

System Overview

The RC-100 rotary bottling triblock represents an integrated packaging solution specifically engineered for high-volume still water bottling operations. This advanced system combines container handling, precision filling, and sealing operations in a single automated platform, eliminating the need for multiple standalone machines and reducing production floor space requirements. The system employs rotary motion technology to maintain continuous operation, achieving production outputs suitable for commercial water packaging while ensuring consistent fill accuracy and seal integrity.

Constructed with food-grade stainless steel (AISI 304/316L), the RC-100 meets international hygiene standards and complies with FDA and EU food contact regulations, making it suitable for global deployment across various water processing environments. The system is specifically designed to handle 5-liter PET containers, which have become increasingly popular in the water industry due to their lightweight nature, durability, and cost-effectiveness compared to traditional glass packaging.

Technical Specifications

Comprehensive Technical Specifications for RC-100 Still Water Bottling System

Core Features & Technological Advantages

Precision Filling Technology

The RC-100’s volumetric filling system ensures accurate dosing with precision within ±0.5% of set volume, maintaining consistency for still water applications. The system features quick-change parts that allow rapid format adjustments between different container sizes, minimizing downtime during production changeovers.

Constructed with food-grade materials throughout product contact surfaces, the filling system supports CIP (Clean-in-Place) procedures for efficient cleaning between production runs without disassembly. The anti-drip nozzles prevent product waste and maintain hygiene standards during operation, ensuring consistent water quality throughout the bottling process.

Container Handling System

The system is specifically engineered for 5-liter PET container handling, which has become the industry standard for water packaging due to its lightweight nature and cost-effectiveness. The RC-100 incorporates specialized gripper systems that securely handle PET containers without deformation or damage, ensuring smooth transport through the rinsing, filling, and capping stations.

The container rinsing module utilizes high-pressure air or water jets to ensure perfect cleanliness before filling, removing any particulate matter or contaminants that could affect water quality. For drinking water packaging, which requires stringent hygiene standards, this cleaning process is critical for maintaining product integrity throughout its shelf life.

Hygienic Design & Construction

The RC-100 embodies modern hygienic design principles with fully stainless steel construction, slanted surfaces to prevent material accumulation, and easily accessible components for cleaning and maintenance. All product contact surfaces utilize AISI 304 or 316L stainless steel with appropriate surface finishes to meet international food safety standards and resist corrosion from cleaning chemicals.

The machine’s design incorporates CIP compatibility allowing for automated cleaning procedures without disassembly, reducing downtime between production batches and ensuring consistent hygiene standards. The modular design enables quick access to all components for maintenance and inspection, with special emphasis on preventing bacterial harborage points through continuous welding and radius corners throughout the construction.

Applications & Industry Solutions

Still Water Packaging

The RC-100 rotary bottling line is specifically engineered for still drinking water packaging, addressing the unique requirements of this essential beverage product. The system’s design minimizes contamination risk during the filling process, preserving the water’s quality and ensuring compliance with drinking water standards.

The machine accommodates various water types, including:

• Purified drinking water: Standard commercial water for general consumption

• Mineral water: Natural water with maintained mineral content

• Spring water: Sourced from natural springs with quality preservation

• Filtered water: Treated water for specific market segments

Quality Assurance & Compliance

Drinking water packaging requires strict quality control measures to ensure product safety and compliance with international standards. The RC-100 system incorporates several features to maintain quality:

• Hygienic design: Prevents contamination during bottling process

• Precision filling: Ensures accurate fill levels and compliance with labeling requirements

• Secure capping: Maintains seal integrity throughout distribution

• Material compliance: All components meet food contact regulations

The system is designed to meet international certification requirements including FDA, EU food contact regulations, and various regional water safety standards, making it suitable for global deployment in drinking water packaging operations.

Technical Configuration

• Rotary Internal Bottle Washer: Carousel-type internal surface cleaning system

• Precision Rotary Dosing System: Accurate volumetric filling technology

• Cap Orienter with Elevator Feed: Automated cap sorting and elevation system

• Rotary Capping Station: High-speed screw cap application

Key Specifications

Premium Features

• Dual-Application Design: Suitable for both food and chemical products

• Internal Cleaning System: Ensures perfect bottle hygiene before filling

• Elevator Cap Feeding: Automated cap orientation and delivery

• Quick-Change System: Rapid format adjustments between products

• Corrosion Protection: Special coatings for chemical applications

Quality Assurance

• Precision Filling: ±0.5% volume accuracy

• Leak Testing: Optional pressure decay testing

• Material Compatibility: Certified for food and chemical use

• Safety Compliance: Meets international industry standards

The RC-100 rotary bottling line represents a specialized solution for drinking water producers seeking to enhance their packaging capabilities while maintaining product quality through optimized packaging technology. The system’s robust construction, hygienic design, and production efficiency make it particularly suitable for international markets where water safety and quality maintenance are critical concerns.

High-Speed Rotary Bottling Machine for 5L PET Bottles — Food & Chemical Packaging.

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