Description

Universal High-Speed Rotary Monoblock for Food, Chemical & Cosmetic Packaging — RC-100 Series

The RC-100 monoblock is a versatile and reliable solution for chemical and cosmetic manufacturers seeking to enhance packaging efficiency and product safety. Its robust design, advanced features, and compliance with international standards make it suitable for a wide range of applications. By integrating this system into your production line, you can achieve higher output, reduced operational costs, and ensure the integrity of your products. For detailed technical sheets or custom configurations, visit our website or contact our engineering team.

Technical Specifications:

• Production Capacity: Up to 8,000 bottles/hour

• Product Compatibility:

  • Liquid products (water, oils, solvents)

  • Thick substances (sauces, creams, pastes)

  • Viscous materials (honey, gels, syrups)

  • Foaming products (detergents, beverages)

  • Paste-like formulations (cosmetics, chemicals)

• Container Types: Glass and plastic bottles (50ml-5L)

• Filling Technology: Precision rotary dosing system

• Filling Accuracy: ±0.5-1.0% (depending on viscosity)

• Capping System: Rotary capping with torque control

• Construction: 304/316L stainless steel, food-grade materials

• Production Capacity: Up to 5,000 containers/hour

• Filling Accuracy: ±0.5% volume precision

• Control System: PLC with touchscreen interface and recipe storage

Technical Advantages:

• Industry Versatility: Handles food, chemical, and cosmetic products

• Viscosity Adaptation: Processes products from thin liquids to thick pastes

• High-Speed Operation: Up to 8,000 bottles per hour capacity

• Precision Dosing: Maintains accuracy across diverse product types

• Quick Changeover: Rapid adaptation between products and containers

• Hygienic Design: CIP/SIP capabilities available

• Quality Consistency: Uniform performance across all industries

• Corrosion Resistance: Constructed with 316L stainless steel and PTFE seals to withstand aggressive chemicals1.

• Precision Filling: Piston or peristaltic fillers handle products with varying viscosities without separation or waste.

• Safety Compliance: Designed to meet safety standards for hazardous material handling, including explosion-proof options.

• Hygienic Design: CIP (Clean-in-Place) and SIP (Sterilize-in-Place) capabilities ensure easy cleaning and compliance with industry standards.

• Flexibility: Handles multiple container types (bottles, jars, tubes) and products (chemicals, cosmetics) with quick changeover.

Specialized Components:

• Carousel Rinsing Module: Efficient bottle cleaning and preparation

• Rotary Dosing System: Precise volumetric filling for all product types

• Rotary Capping Mechanism: Secure seal application with torque control

• Universal Platform: Adaptable to various industry requirements

• Control System: PLC with recipe storage for different products

Industry Applications:

• Food Industry:

  • Sauces and dressings

  • Dairy products

  • Beverages and oils

  • Food pastes and purees

• Chemical Industry:

  • Cleaning products

  • Lubricants and oils

  • Solvents and chemicals

  • Industrial pastes

• Cosmetic Industry:

  • Lotions and creams

  • Gels and serums

  • Shampoos and conditioners

  • Cosmetic pastes

Operation Benefits:

• Production Flexibility: Handles multiple product types and industries

• Cost Efficiency: Reduced equipment needs through universal application

• Quality Maintenance: Consistent performance across diverse products

• Space Optimization: Single machine replaces multiple specialized units

• Labor Savings: Automated operation reduces manual intervention

• Quick ROI: High utilization across product lines

Quality Features:

• Product Integrity: Gentle handling preserves product properties

• Accurate Filling: Precise volumes maintained across viscosities

• Secure Sealing: Reliable closure application for all container types

• Contamination Prevention: Effective cleaning between product runs

• Process Control: Comprehensive monitoring and adjustment capabilities

Technical Specifications Detail:

• Power Requirements: 380V/50Hz/3Ph (configurable)

• Air Pressure: 0.6-0.8 MPa

• Machine Dimensions: Customizable based on configuration

• Control Interface: Touchscreen HMI with multi-language support

• Safety Features: Emergency stops, protective guarding, safety interlocks

Why Choose This Equipment:

• Proven Reliability: Robust construction for continuous operation

• Technical Support: Comprehensive service and maintenance packages

• Customization: Adaptable to specific product requirements

• Global Compliance: Meets international industry standards

• Future-Proof: Upgradeable and expandable as needs evolve

🧼 Applications:

• Chemical Industry: Packaging of cleaners, solvents, acids, and lubricants.

• Cosmetics & Personal Care: Filling creams, lotions, gels, and serums into tubes or bottles.

• Pharmaceuticals: Handling ointments, disinfectants, and other liquid or semi-solid products.

• Industrial Products: Packaging adhesives, lubricants, and specialty chemicals.

🛡️ Safety Features:

• Explosion-Proof Options: ATEX-certified components for flammable or volatile products.

• Containment Systems: Integrated vapor extraction and spill containment to protect operators and the environment.

• Emergency Stop Systems: Quick shutdown capabilities for safe operation.

• Compliance: Meets international standards such as GMP, FDA, and CE.

💡 Operational Benefits:

• High Efficiency: Rotary design enables continuous operation with outputs up to 5,000 containers/hour.

• Cost Savings: Reduced product giveaway and lower labor costs due to automation.

• Versatility: Adaptable to various container sizes and product types with minimal changeover time.

• Durability: Robust construction ensures long-term reliability in demanding environments.

🔧 Optional Features:

• Nitrogen Flushing: Inert gas injection to prevent oxidation and extend shelf life.

• Ultrasonic Sealing: For tamper-evident and leak-proof seals on tubes and containers.

• Advanced Sensors: Vision systems for cap orientation, fill level verification, and defect detection.

• Labeling Integration: Compatible with inline labelers for complete packaging solutions.

🌍 Global Compliance:

• Standards: Complies with GMP, FDA 21 CFR Part 211, and EHEDG guidelines.

• Certifications: CE marking and ISO 9001 ensure reliability and safety.

• Customization: Adaptable to regional regulatory requirements and specific customer needs.

📈 Why Choose the RC-100?

• All-in-One Solution: Integrates rinsing, filling, and capping into a compact system, reducing footprint and contamination risks.

• Product Integrity: Gentle handling and precise controls maintain product consistency and quality.

• Support Services: Global technical support, training, and spare parts availability.

• Sustainability: Energy-efficient motors and reduced resource consumption align with eco-friendly initiatives.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!