Description
MD-10 High-Shear Dissolver for Cosmetic Products
MD-10 dissolver producing vitamin C serum nanoemulsion.
Rotor-stator head (5μm gap).
Touchscreen with emulsion particle size monitoring.
Core Technology
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Nano-Scale Processing: Rotor-stator generator (5-20μm gap) delivers 25,000 s⁻¹ shear – creates stable nanoemulsions (≤200nm) for serum penetration.
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Sanitary Design: Electropolished AISI 316L (Ra ≤0.4μm) with tri-clamp connections – zero dead legs (EHEDG Type EL-A).
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Temperature Control: Jacketed vessel (-10°C to 150°C) prevents thermal degradation of actives.
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Data Integrity: 21 CFR Part 11-compliant HMI with recipe management & audit trails.
Technical Specifications
| Parameter | Value |
|---|---|
| Batch Size | 50L-1000L |
| Shear Rate | Up to 25,000 s⁻¹ |
| Particle Size | 100mm-500nm (adjustable) |
| Viscosity Range | 1-500,000 cP |
| Cooling/Heating | -15°C to 160°C (±0.5°C) |
| Power | 7.5-22 kW (380V) |
| Surface Finish | Ra ≤0.4μm (internal) |
Cosmetic Applications
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Skincare: Hyaluronic acid serums, vitamin C nanoemulsions (pH 3-9 stable).
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Haircare: Silicone-oil blends for conditioners; eliminates «white caps».
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Color Cosmetics: TiO₂/iron oxide dispersion for SPF foundations (Hegman grind ≤10μm).
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Toiletries: Shear-thinning shower gels with pearlizing agents.
Performance Advantages
| Feature | Benefit |
|---|---|
| In-Line Homogenization | Recirculation loop achieves uniform particle size in 10-20 mins. |
| Gentle Hydration | Low-shear zone preserves fragile polymers (e.g., xanthan gum). |
| Scale-Up Accuracy | Identical shear profiles from R&D to production (CFD-verified). |
| Cleaning Efficiency | CIP cleans in <20 mins; SIP at 121°C/20 min for preservative-free products. |
Regional Adaptation
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High-Humidity Sites: Condensation-proof control panels (85% RH operation).
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Tropical Formulations: Cooling jackets prevent viscosity drop in heat.
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Voltage Flexibility: 380V/415V/480V with GOST-R, CCC, INMETRO certifications.
Compliance & Certifications
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Cosmetics: ISO 22716, EU Cosmetics Regulation 1223/2009.
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Materials: FDA 21 CFR 700.13, REACH, Halal/Kosher options.
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Safety: CE, ISO 13849 PLd.
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Data: 21 CFR Part 11 (US), EU Annex 11 (GDPR).
Technical Support
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Formulation Kits: Pre-set programs for serums/creams/shampoos.
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Scale-Up Services: Free CFD shear mapping from lab to production.
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Regional Validation: Documentation for ANVISA (Brazil), NPRA (ASEAN), MOH (GCC).
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to Eliminate Production Bottlenecks?
Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
