Description
M-10 Sanitary Top-Mounted Agitator for Process Tanks
M-10 top-mounted agitator on pharma reactor with tri-clamp connection.
Electropolished hydrofoil impeller (Ra 0.38μm) for cell culture.
Double mechanical seal with steam barrier schematic.
Critical Design Features
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Hygienic Mounting: Tri-clamp (1.5″-6″) or DIN 11851 flange connection – zero dead legs (ASME BPE-2022 compliant) .
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Sanitary Materials: AISI 316L (1.4404) shaft/impeller with 16-32μ» electropolish – exceeds EHEDG Type EL-A standards .
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Sealing Integrity: Double mechanical seal (SiC/SiC) with steam barrier – leakage rate <10⁻⁶ mbar·l/s (helium tested) .
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Shear Control: Interchangeable impellers (Rushton → Hydrofoil → Anchor) for 1-500,000 cP viscosities .
Technical Specifications
| Parameter | Value |
|---|---|
| Tank Capacity | 50L-5000L |
| Speed Range | 20-1200 RPM (VFD controlled) |
| Power Options | 0.75-15 kW (IP55 / ATEX Zone 1) |
| Surface Finish | Ra ≤0.4μm (internal) |
| Pressure/Temperature | Full vacuum to 10 bar / -20°C to 180°C |
| Certifications | FDA 21 CFR 177.2600, 3-A 63-07 |
Industry-Specific Configurations
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Biopharma: CIP/SIP ready (130°C/30 min); compliant with GMP Annex 1.
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Food Processing: 3-A Symbol option; NSF-61 compliance for dairy/sauces.
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Fine Chemicals: Hastelloy C-276 shafts for HCl/HNO₃ resistance.
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Cosmetics: PTFE-coated impellers for shear-sensitive emulsions.
Performance Advantages
| Feature | Benefit |
|---|---|
| Modular Impellers | Swap from high-shear to low-shear in 20 mins (no tools) |
| Smart Torque Control | 45% energy savings vs gear-driven competitors (IoT-enabled VFD) |
| Explosion Safety | ATEX II 2G Ex db IIC T4 motors for solvent handling |
| Quick Installation | Mounts to standard tank nozzles in <35 mins |
Regional Adaptation
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Tropical Zones: Tropicalized motors (50°C ambient); humidity-resistant bearings.
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Coastal Sites: Extra passivation layer for salt-air corrosion resistance.
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Voltage Flexibility: 220V/380V/480V with GOST-R, CCC, NRTL certifications.
Compliance & Certifications
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Materials: ASTM A270, EN 10217-7
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Safety: PED 2014/68/EU, ASME Sec VIII Div 1
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Pharma: EU GMP Annex 1, USP <800>
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Food: 3-A 63-07, EHEDG Type EL-A
Technical Support
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Validation Packages: IQ/OQ/PQ documentation with 3D as-built drawings.
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Global Spares: Seal/impeller kits stocked in regional hubs.
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CFD Reports: Free fluid dynamics simulation for viscosity optimization.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
