Description

LRCP-100 Automatic Case Packer

Applications in Dairy, Beverage, and Food Industries.

Machine Vision and Gentle Handling Technology.

Global Export Adaptations and Compliance.

Product Overview & Technical Highlights

The LRCP-100 Automatic Case Packer is engineered for high-speed packaging of Tetra Pak packets and flexible pouches into cardboard cases. This system integrates automated case erecting, precision packet loading, and secure case sealing using scotch tape or hot melt adhesive. Designed for industries like dairy, beverages, and liquid food processing, it combines stainless steel construction (hygiene-grade) with servo-driven robotics to achieve speeds of up to 30 cases per minute. Its machine vision system and adaptive suction cup grippers ensure gentle handling of delicate packets, while modular design allows seamless integration with upstream equipment like monoblock doy-pack machines and vertical/horizontal packaging systems.

Advanced Automation for Packet Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Packet Loading: Machine vision and suction cup grippers gently place Tetra Pak packets into cases with precise alignment.

3. Case Sealing: Applies scotch tape or hot melt adhesive for secure closure.

Key Features:

• High-Speed Operation: Independent servo motors enable continuous throughput without bottlenecks, achieving up to 30 cases/minute.

• Gentle Handling: Adaptive grippers and vision systems prevent damage to delicate packets.

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic, Mandarin).

• Durable Design: Stainless steel construction with IP65 rating for easy cleaning and harsh environments.

• Quick Changeover: Tool-less adjustments allow rapid switching between packet and box formats in under 10 minutes.

Applications:

• Dairy Products: Packaging milk, yogurt, and juice Tetra Pak packets.

• Beverages: Handling liquid food and drink packets for retail distribution.

• Liquid Foods: Sauces, soups, and other flexible packaging applications.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity and dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance for international markets.

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Dairy & Beverage: Ensures gentle handling of Tetra Pak packets to prevent leaks and damage, reducing waste.

• Food Processing: High-speed operation integrates with existing filling and labeling lines, boosting overall efficiency.

• Global Export: Compact footprint and quick changeover make it ideal for manufacturers targeting multiple markets with diverse packaging formats.

Regional Adaptation Strategy

• Southeast Asia: Emphasize humidity-resistant components and compatibility with regional power grids.

• Middle East/Africa: Highlight dust protection and Arabic-language HMI support.

• Latin America/Eastern Europe: Showcase CE/FDA compliance and Spanish/Russian documentation.

Automated Bottle Packaging with Mobile Gripper Technology
Our Automatic Case Packer streamlines end-of-line packaging operations with advanced mobile grippers for precise bottle handling. This system performs three core functions: automatic case erecting, high-speed bottle loading, and secure case sealing. Designed for high-production bottling lines, it seamlessly integrates between labeling/cartoning equipment and palletizers. The fully automated operation eliminates the need for manual labor, ensuring consistent packaging quality and reduced operational costs. Ideal for beverage, pharmaceutical, and food packaging applications.

Advanced Automation for Bottle Packaging Lines
The Automatic Case Packer represents the latest innovation in end-of-line packaging automation, specifically designed for high-speed bottle packaging applications.

Key Operations:

1. Case Forming: Automatically erects flat corrugated blanks into ready-to-use boxes

2. Bottle Loading: Mobile gripper systems gently place bottles into cases with precision alignment

3. Case Sealing: Applies adhesive or tape for secure box closure

Technical Features:

• Mobile Gripper Technology: Advanced robotic grippers with adaptive handling for various bottle types and sizes

• High-Speed Operation: Capable of processing up to 30 cases per minute

• Seamless Integration: Designed to connect with labeling machines, cartoners, and palletizers

• PLC Control System: User-friendly interface with recipe storage and real-time monitoring

• Quick Changeover: Tool-less adjustments for different bottle and case formats

• Durable Construction: Stainless steel components for longevity and easy cleaning

Technical Specifications:

• Speed: 20-30 cases per minute (depending on configuration)

• Bottle Compatibility: 50ml to 2L containers

• Case Size Range: 200x100x100mm to 500x400x400mm

• Power Requirements: 380V/50Hz/3PH (configurable)

• Air Consumption: 6-8 bar, 500 L/min

• Control System: Siemens/Allen-Bradley PLC with touchscreen HMI

Integration Capabilities:

• Upstream Equipment: Connects with labeling systems and cartoning machines

• Downstream Integration: Outputs to palletizers and conveyor systems

• Line Synchronization: Maintains perfect timing with production flow

Industries Served:

• Beverage: Water, soda, juice, and beer bottling lines

• Pharmaceutical: Medicine bottles and vial packaging

• Food: Sauce, oil, and dairy product packaging

• Cosmetics: Bottles and containers for personal care products

Global Adaptations:

• Multi-Voltage Support: 110V-480V compatibility

• Climate Options: Tropicalized components available

• Language Support: Multi-language interface available

• Certifications: CE, ISO 9001 compliant

Why Choose This System?

• Labor Efficiency: Replaces 2-3 manual operators per shift

• Production Increase: Enables higher line speeds and output

• Quality Consistency: Ensures uniform packaging quality

• Space Optimization: Compact design minimizes floor space requirements

• Global Compliance: Meets international standards and certifications

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to Tetra Pak packets and robust technical specs make it an ideal investment for manufacturers seeking efficiency and scalability in packaging operations.

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

Stainless steel case packer for Tetra Pak packets with machine vision system.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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