Description

LRCP-100 Automatic Case Packer for Tetra Pak Carton Packaging

Stainless steel case packer for Tetra Pak cartons with adaptive grippers.

Applications in Dairy, Beverage, and Food Industries.

Global Export Adaptations and Compliance.

Product Overview & Technical Highlights

The LRCP-100 Automatic Case Packer is engineered for high-speed packaging of Tetra Pak cartons into cardboard cases. This system integrates automated case erecting, precision carton loading, and secure case sealing using tape or hot melt adhesive. Designed for industries like dairy, beverages, and liquid food processing, it combines stainless steel construction (hygiene-grade) with servo-driven technology to achieve speeds of up to 30 cases per minute . Its machine vision system and adaptive grippers ensure gentle handling of Tetra Pak cartons, while modular design allows seamless integration with upstream equipment like filling machines and labeling systems.

The LRCP-100 Automatic Case Packer delivers high-speed, precision packaging for Tetra Pak cartons. Equipped with machine vision-guided grippers, it handles diverse carton sizes (e.g., 200ml to 1L) at speeds up to 30 cases/minute with ±0.5mm accuracy. Constructed in stainless steel (304/316 grade), it meets hygiene standards for food and beverage industries. Features include quick changeover (<5 minutes), optional glue/tape sealing, and seamless integration with upstream packaging systems.

Advanced Automation for Tetra Pak Carton Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Carton Loading: Adaptive grippers gently place Tetra Pak cartons into cases with precise alignment.

3. Case Sealing: Applies scotch tape or hot melt adhesive for secure closure.

Key Features:

• High-Speed Operation: Independent servo motors enable continuous throughput, achieving up to 30 cases/minute .

• Versatile Handling: Accommodates Tetra Pak cartons of various sizes (e.g., 50x100mm to 150x250mm).

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic, Mandarin).

• Durable Design: Stainless steel construction with IP54/IP65 rating for easy cleaning and harsh environments.

• Quick Changeover: Tool-less adjustments allow rapid switching between carton formats in under 10 minutes.

Applications:

• Dairy Products: Packaging milk, yogurt, and juice Tetra Pak cartons.

• Beverages: Handling liquid food and drink cartons for retail distribution.

• Liquid Foods: Sauces, soups, and other Tetra Pak-packed products.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity and dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance for international markets.

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Dairy & Beverage: Ensures gentle handling of Tetra Pak cartons to prevent damage and reduce waste.

• Food Processing: High-speed operation integrates with existing filling and labeling lines, boosting overall efficiency.

• Global Export: Compact footprint and quick changeover make it ideal for manufacturers targeting multiple markets with diverse packaging formats.

Advanced Automation for Pre-made Packet Packaging
The Automatic Case Packer is engineered to handle three critical packaging operations for pre-made packets and pouches:

1. Case Forming: Automatically erects flat corrugated blanks into ready-to-use boxes

2. Packet Loading: Uses machine vision-guided suction cup grippers to gently pick and place packets into cases

3. Case Sealing: Applies pressure-sensitive tape for secure box closure

Key Features:

• Machine Vision System: High-resolution cameras with AI-based recognition ensure accurate packet picking and placement

• Adaptive Suction Cup Grippers: Gentle handling of various packet types without damage

• High-Speed Integration: Synchronizes with upstream packaging equipment at speeds up to 30 cases/minute

• Quick Changeover: Tool-less adjustments allow rapid format changes in under 10 minutes

• HMI Control: User-friendly touchscreen interface with recipe storage and multi-language support

• Durable Construction: Stainless steel (304/316 grade) components for hygiene and longevity

Technical Specifications:

• Speed: 20-30 cases per minute

• Packet Compatibility: Various pre-made packets and doy-pack pouches

• Case Size Range: 200x100x100mm to 500x400x400mm

• Power Requirements: 380V/50Hz/3PH (configurable to 110V-480V)

• Control System: PLC with 15-inch touchscreen HMI

• Construction: Stainless steel (304/316 grade)

Integration Capabilities:

• Upstream Compatibility: Connects with:

  • Carousel monoblock machines for doy-pack production

  • Linear form-fill-seal machines

  • Vertical packaging machines

  • Horizontal packaging systems

• Downstream Linkage: Outputs sealed cases to palletizers or conveyor systems

Industries Served:

• Food & Snack: Chip packets, snack pouches, convenience foods

• FMCG: Detergent packets, cosmetic sachets, household products

• Pharmaceutical: Medicine packets, blister packs, healthcare products

Global Adaptations:

• Voltage Flexibility: Compatible with 110V-480V and 50/60Hz power systems

• Multi-Language Interface: Supports English, Spanish, Arabic, Mandarin

• Climate Resilience: Tropicalized components for high-humidity/dust environments

• Certifications: CE, ISO 9001, and FDA-compliant designs

Why Choose This System?

• Labor Reduction: Replaces 2-3 manual operators per shift

• Quality Consistency: Ensures uniform packaging quality and reduces product damage

• Production Efficiency: Processes up to 30 cases/minute with minimal downtime

• Flexibility: Handles various packet types and sizes with quick changeover

• Global Compliance: Meets international standards for export markets

• Space Optimization: Compact design minimizes production line footprint

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to Tetra Pak cartons and robust technical specs make it an ideal investment for manufacturers seeking efficiency and scalability in packaging operations.

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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