Description

LRCP-100 High-Speed Robotic Case Packer with Automated Packet Loading and Tape Sealing

Stainless steel robotic case packer with tape sealing for packet loading.

Applications in Food, Pharmaceutical, and FMCG Industries.

Tape Sealing Technology and Customization Options.

Global Export Adaptations and Compliance.

Product Overview & Technical Highlights

The LRCP-100 High-Speed Robotic Case Packing System is engineered for high-volume production lines requiring precision, efficiency, and versatility in packaging operations. This system integrates automated case forming, robotic packet loading, and scotch tape-based sealing into a seamless process. Designed for industries like food, pharmaceuticals, and FMCG, it combines stainless steel construction (hygiene-grade) with servo-driven robotics to achieve speeds of up to 30 cases per minute . Its tape sealing mechanism ensures secure closures while maintaining flexibility for diverse box types and sizes.

Advanced Automation for Efficient Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Packet Loading: Robotic arms with vision systems gently place pre-collated packets (e.g., food sachets, pharmaceutical blisters) into cases.

3. Tape Sealing: Applies scotch tape for secure closure, adjustable via HMI for different box sizes.

Key Features:

• High-Speed Operation: Independent servo motors enable continuous throughput without bottlenecks.

• Versatile Handling: Accommodates box sizes from 200x150x150mm to 500x300x300mm and various packet types (flexible/rigid).

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic).

• Durable Design: Stainless steel (304/316 grade) with IP65 rating for harsh environments.

Applications:

• Food & Beverage: Packaging snack packets, sauce sachets, or tea/coffee bags.

• Pharmaceuticals: Handling blister packs, medicine boxes, and sterile products with GMP compliance.

• FMCG: Loading cosmetic sachets, detergent packets, and household products.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity/dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance .

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Pharmaceuticals: Ensures GMP compliance with minimal human contact, reducing contamination risks .

• Food & Beverage: High-speed operation reduces labor costs and integrates with upstream sachet packing machines .

• FMCG: Compact footprint (width <2m) saves space, while tape sealing reduces material costs vs. glue .

Automated Case Packing with Hydraulic Robotics
Our Automatic Case Packer integrates industrial hydraulic robots to streamline end-of-line packaging processes. This system performs three core functions: automatic carton erecting, precision packet/small box loading, and secure case sealing. Designed for high-speed production environments, it handles diverse package types (boxes, packets, containers) and box sizes with ±0.5mm accuracy. Ideal for food, pharmaceutical, and consumer goods industries seeking to optimize packaging efficiency and reduce labor costs.

Advanced Hydraulic Robotic Packaging System
The Automatic Case Packer leverages industrial hydraulic robotics to automate complex packaging tasks with precision and reliability. This system is engineered for seamless integration into production lines, operating between labeling/cartoning machines and palletizers.

Key Operations:

1. Carton Forming: Automatically erects flat corrugated blanks into ready-to-use boxes.

2. Packet/Small Box Loading: Hydraulic robots with adaptive grippers place packets or small boxes into cases with gentle handling.

3. Case Sealing: Applies hot melt adhesive or tape to securely seal boxes for transport.

Technical Features:

• Hydraulic Robot Arms: Provide high payload capacity (up to 15kg) and ±0.5mm positioning accuracy.

• Vision Guidance System: AI-powered cameras ensure precise package placement and detect defects.

• Quick Changeover: Tool-less adjustments enable format changes in under 10 minutes.

• HMI Control: 15-inch touchscreen with recipe storage and multi-language support (English, Spanish, Arabic, Mandarin).

• Durable Construction: Stainless steel (304/316 grade) and IP65-rated components for harsh environments.

Technical Specifications:

• Speed: Up to 25 cases per minute.

• Box Size Range: 200x100x100mm to 600x400x400mm.

• Packet/Box Compatibility: Sizes from 50x50mm to 300x200mm.

• Power Supply: 380V/50Hz/3PH (configurable for 110V-480V).

• Air Consumption: 6-8 bar, 500 L/min.

Applications:

• Food: Snack packets, sauce sachets, tea/coffee bags.

• Pharmaceutical: Medicine boxes, blister packs, clinical packaging.

• Consumer Goods: Small boxes, packets, and containers.

Global Adaptations:

• Voltage Flexibility: Compatible with 50/60Hz power systems.

• Climate Resilience: Tropicalized components for high humidity/dust environments.

• Certifications: CE, ISO 9001, and FDA-compliant designs.

Why Choose This System?

• Labor Reduction: Replaces 2-3 operators per shift.

• High Efficiency: Processes up to 25 cases/minute with minimal downtime.

• Versatility: Handles diverse box and packet formats.

• Global Compliance: Meets international standards for export markets.

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to diverse industries and robust technical specs make it an ideal investment for manufacturers seeking efficiency and scalability.

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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