Description

LRCP-100 High-Speed Automatic Case Packer with Glue Station

Stainless steel case packer with glue sealing for side-load packaging.

Applications in Food, Beverage, and Pharmaceutical Industries.

Glue Sealing Technology and Customization Options.

Product Overview & Technical Highlights

The LRCP-100 High-Speed Automatic Case Packer with Glue Station is engineered for high-volume packaging lines requiring precision, efficiency, and versatility. This system integrates automated case forming, side-loading of containers or packages, and glue-based sealing into a seamless operation. Designed for industries like food, beverages, pharmaceuticals, and cosmetics, it combines robust construction (e.g., stainless steel for hygiene) with advanced servo-driven technology to achieve speeds of up to 30 cases per minute . Its glue station ensures secure closures using hot melt adhesive or tape, adaptable to diverse box types and sizes.

The LRCP-100 Automatic Case Packer delivers high-speed, precision packaging with its integrated glue station and side-loading capability. Handling diverse containers—bottles, pouches, or cartons—it achieves speeds up to 30 cases/minute with ±0.5mm accuracy. Constructed in stainless steel, it meets GMP and FDA standards, making it ideal for pharmaceutical, food, and FMCG sectors. Features include quick changeover (<5 minutes), servo-driven automation, and hot melt or tape sealing.

Advanced Automation for Efficient Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Side-Loading: Gently pushes collated products (e.g., bottles, pouches) into cases using servo-controlled mechanisms.

3. Glue Sealing: Applies hot melt adhesive or tape for secure closure, customizable via HMI interface.

Key Features:

• High-Speed Operation: Independent collating and pushing systems eliminate downtime, enabling continuous throughput.

• Versatile Handling: Accommodates box sizes from 200x150x150mm to 500x300x300mm and diverse products (rigid/soft packaging).

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic).

• Durable Design: Stainless steel construction with IP65 rating for harsh environments.

Applications:

• Food & Beverage: Packaging bottled drinks, pouched sauces, or cartoned goods.

• Pharmaceuticals: Secure handling of medicine bottles or blister packs with GMP compliance.

• FMCG: Efficient packing of cosmetics, tissues, and household products.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity/dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance.

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Pharmaceuticals: Ensures GMP compliance and gentle handling of fragile containers.

• Food & Beverage: High-speed operation reduces labor costs and integrates seamlessly with upstream equipment.

• FMCG: Compact footprint (width <2m) saves space, while glue sealing enhances package integrity.

Advanced Automation for End-of-Line Packaging
The Automatic Case Packer is engineered to handle three critical packaging operations:

1. Case Forming: Automatically erects flat cardboard blanks into ready-to-use boxes.

2. Bottle Loading: Uses programmable mobile grippers to gently place bottles into boxes with precise alignment.

3. Case Sealing: Applies adhesive or tape to securely close boxes for transport.

Key Features:

• High-Speed Integration: Capable of synchronizing with labeling machines, cartoners, and palletizers for uninterrupted production flow.

• Adaptive Gripping Technology: Handles glass, PET, and plastic bottles of various sizes (50ml to 5L) without tool changes.

• PLC-Based Control System: Features a user-friendly HMI for recipe management, troubleshooting, and real-time monitoring.

• Robust Construction: Made of stainless steel and aluminum for durability in demanding environments.

• Quick Changeover: Adjustable mechanisms allow rapid switching between box and bottle formats in under 10 minutes.

Technical Specifications:

• Speed: Up to 25 cases per minute (depending on box/bottle size).

• Box Size Range: 200x100x100mm to 600x400x400mm.

• Bottle Compatibility: Diameters from 50mm to 120mm.

• Power Supply: 380V/50Hz/3PH (configurable for regional standards).

• Air Pressure Requirement: 6-8 bar.

• Control System: Siemens/Allen-Bradley PLC with 10-inch touchscreen HMI.

Industries Served:

• Beverage: Water, soda, juice, and beer bottling lines.

• Food: Sauce, oil, and dairy packaging.

• Pharmaceutical: Medicine bottles, vial packaging.

• Cosmetics: Lotions, creams, and liquid products.

Global Adaptations:

• Voltage Flexibility: Compatible with 110V-480V and 50/60Hz power systems.

• Multi-Language Interface: Supports English, Spanish, Arabic, and Mandarin.

• Climate-Resistant Components: Suitable for tropical, arid, and high-humidity environments.

Fully Automated Case Packing System
Our Automatic Case Packer streamlines packaging operations by automating case erecting, bottle loading, and box sealing. Equipped with adaptive mobile grippers, it handles diverse bottle types and box sizes without manual intervention. Designed for high-speed production lines, it seamlessly integrates between labeling/cartoning machines and palletizers. This system eliminates the need for operators, reducing labor costs and ensuring consistent packaging quality. Perfect for beverage, food, and pharmaceutical industries seeking to optimize end-of-line packaging processes.

Why Choose the LRCP-100?

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to diverse industries and robust technical specs make it a ideal investment for manufacturers seeking efficiency and scalability.

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

Automatic Case Packer: Advanced Packaging Automation for High-Speed Bottling Lines.

Global Export Adaptations and Compliance.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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