Description

LRCP-100 Automatic Case Packer for Carton Boxes and Small Containers

Stainless steel case packer for carton boxes and small containers with adaptive grippers.

Applications in Food, Pharmaceutical, and Consumer Goods Industries.

Gentle Handling and Sealing Technology for Diverse Products.

Global Export Adaptations and Compliance.

Product Overview & Technical Highlights

The LRCP-100 Automatic Case Packer is engineered for high-speed packaging of carton boxes and small containers containing bulk or solid products. This system integrates automated case erecting, precision loading of cartons/small boxes, and secure case sealing into a seamless operation. Designed for industries like food, pharmaceuticals, and consumer goods, it combines stainless steel construction (hygiene-grade) with servo-driven technology to achieve speeds of up to 30 cases per minute . Its adaptive grippers and vision systems ensure gentle handling of diverse products, while modular design allows integration with upstream equipment like filling machines and vertical/horizontal packaging systems.

Advanced Automation for Carton and Container Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Product Loading: Adaptive grippers gently place carton boxes or small containers into cases with precise alignment.

3. Case Sealing: Applies scotch tape or hot melt adhesive for secure closure .

Key Features:

• High-Speed Operation: Independent servo motors enable continuous throughput, achieving up to 30 cases/minute .

• Versatile Handling: Accommodates carton boxes (e.g., 200x100x100mm to 500x400x400mm) and small containers (e.g., 50x50mm to 150x250mm).

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic, Mandarin).

• Durable Design: Stainless steel construction with IP54/IP65 rating for easy cleaning and harsh environments.

• Quick Changeover: Tool-less adjustments allow rapid switching between product formats in under 10 minutes.

Applications:

• Food Industry: Packaging snack boxes, tea/coffee cartons, and bulk food containers.

• Pharmaceuticals: Handling medicine boxes, blister packs, and small product containers.

• Consumer Goods: Loading cosmetic boxes, detergent cartons, and household product containers.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity and dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance for international markets.

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Food & Pharmaceuticals: Ensures gentle handling of fragile cartons and containers, reducing waste and maintaining product integrity.

• Consumer Goods: High-speed operation integrates with existing production lines, boosting efficiency and reducing labor costs by up to 30%.

• Global Export: Compact footprint and quick changeover make it ideal for manufacturers targeting multiple markets with diverse packaging formats.

Fully Automated Packet Packaging System
Our Automatic Case Packer specializes in handling pre-made packets and doy-pack pouches with precision automation. Equipped with machine vision systems and adaptive suction cup grippers, it automatically erects cardboard cases, gently loads packets, and seals boxes with tape. Designed for high-speed production lines, it seamlessly integrates with monoblock machines, vertical form-fill-seal equipment, and horizontal packaging systems. Ideal for food, snack, and FMCG industries requiring efficient end-of-line packaging solutions.

Advanced Automation for Pre-made Packet Packaging
The Automatic Case Packer is engineered to handle three critical packaging operations for pre-made packets and pouches:

1. Case Forming: Automatically erects flat corrugated blanks into ready-to-use boxes

2. Packet Loading: Uses machine vision-guided suction cup grippers to gently pick and place packets into cases

3. Case Sealing: Applies pressure-sensitive tape for secure box closure

Key Features:

• Machine Vision System: High-resolution cameras with AI-based recognition ensure accurate packet picking and placement

• Adaptive Suction Cup Grippers: Gentle handling of various packet types without damage

• High-Speed Integration: Synchronizes with upstream packaging equipment

• Quick Changeover: Adjustable mechanisms allow rapid format changes

• Durable Construction: Stainless steel components for hygiene and longevity

Technical Specifications:

• Speed: 20-30 cases per minute

• Packet Compatibility: Various pre-made packets and doy-pack pouches

• Case Size Range: 200x100x100mm to 500x400x400mm

• Power Requirements: 380V/50Hz/3PH (configurable)

• Control System: PLC with touchscreen HMI

Integration Capabilities:

• Upstream Compatibility: Connects with:

  • Carousel monoblock machines

  • Linear form-fill-seal machines

  • Vertical packaging machines

  • Horizontal packaging systems

• Downstream Linkage: Outputs to palletizers or conveyor systems

Industries Served:

• Food & Snack: Chip packets, snack pouches

• FMCG: Detergent packets, cosmetic sachets

• Pharmaceutical: Medicine packets, blister packs

Why Choose This System?

• Labor Efficiency: Replaces 2-3 manual operators

• Quality Consistency: Ensures uniform packaging quality

• Production Increase: Enables higher line speeds

• Flexibility: Handles various packet types and sizes

• Global Compliance: Meets international standards

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to diverse products and robust technical specs make it an ideal investment for manufacturers seeking efficiency and scalability in packaging operations .

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

Automatic Case Packer for Pre-made Packets and Pouches.

Lrcp 100 case packer carton boxes bulk products.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

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