Description

LRCP-100 Case Packer for Tetra Pak Packet Packaging

Stainless steel case packer for Tetra Pak packets with gentle loading system.

Applications in Dairy, Beverage, and Food Industries.

Product Overview & Technical Highlights

The LRCP-100 Automatic Case Packer is engineered for high-speed packaging of Tetra Pak packets and similar flexible packaging into cardboard cases. This system integrates automated case erecting, precision packet loading, and secure case sealing into a seamless operation. Designed for industries like dairy, beverages, and liquid food processing, it combines robust stainless steel construction with servo-driven technology to achieve speeds of up to 30 cases per minute . Its gentle handling ensures integrity of Tetra Pak packets during loading, while optional glue or tape sealing provides secure closures.

Advanced Automation for Tetra Pak Packet Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

1. Case Forming: Automatically erects corrugated boxes from blanks.

2. Packet Loading: Robotic or servo-driven arms gently place Tetra Pak packets into cases with precise alignment.

3. Case Sealing: Applies hot melt adhesive or tape for secure closure .

Key Features:

• High-Speed Operation: Independent collating and loading systems ensure continuous throughput without bottlenecks.

• Gentle Handling: Adaptive grippers and vision systems prevent damage to Tetra Pak packets during loading.

• HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic).

• Durable Design: Stainless steel (304/316 grade) with IP65 rating for easy cleaning and harsh environments .

Applications:

• Dairy Products: Packaging milk, yogurt, and juice Tetra Pak packets.

• Beverages: Handling liquid food and drink packets for retail distribution.

• Liquid Foods: Sauces, soups, and other flexible packaging applications.

Global Readiness:

• Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

• Climate Adaptations: Tropicalized components for humidity and dust resistance.

• Certifications: CE, ISO 9001, and FDA compliance for international markets.

Technical Specifications Table

Key Technical Parameters of LRCP-100

Industry Applications & Benefits

• Dairy & Beverage: Ensures gentle handling of Tetra Pak packets to prevent leaks and damage, reducing waste .

• Food Processing: High-speed operation integrates with existing filling and labeling lines, boosting overall efficiency.

• Global Export: Compact footprint and quick changeover make it ideal for manufacturers targeting multiple markets with diverse packaging formats.

Fully Automated Packet Packaging System
Our Automatic Case Packer specializes in handling Tetra Pak packets and doy-pack pouches with precision robotic automation. Equipped with machine vision systems and adaptive suction cup grippers, it automatically erects cardboard cases, gently loads packets, and seals boxes with tape. Designed for high-speed production lines, it seamlessly integrates with monoblock machines, vertical form-fill-seal equipment, and horizontal packaging systems. Ideal for food, dairy, and beverage industries requiring efficient end-of-line packaging solutions.

Advanced Automation for Packet Packaging
The Automatic Case Packer is engineered to handle three critical packaging operations for Tetra Pak packets and flexible pouches:

1. Case Forming: Automatically erects flat corrugated blanks into ready-to-use boxes.

2. Packet Loading: Uses machine vision-guided suction cup grippers to gently pick and place packets into cases with precise alignment.

3. Case Sealing: Applies pressure-sensitive tape for secure box closure.

Key Features:

• Machine Vision System: High-resolution cameras with AI-based recognition ensure accurate packet picking and placement, even with variable packet sizes or orientations.

• Adaptive Suction Cup Grippers: Gentle handling of Tetra Pak packets and doy-pack pouches without damage or deformation.

• High-Speed Integration: Synchronizes with carousel monoblock machines, linear doy-pack systems, and vertical/horizontal packaging equipment for uninterrupted production flow.

• PLC-Based Control System: Features a user-friendly HMI with recipe storage, troubleshooting guides, and real-time monitoring.

• Quick Changeover: Adjustable mechanisms allow rapid switching between packet and box formats in under 10 minutes.

Technical Specifications:

• Speed: Up to 30 cases per minute (depending on packet/box size).

• Packet Compatibility: Tetra Pak packets, doy-pack pouches, and flexible packaging from 50ml to 1L.

• Box Size Range: 200x100x100mm to 500x400x400mm.

• Power Supply: 380V/50Hz/3PH (configurable for 110V-220V-380V-480V).

• Air Consumption: 6-8 bar, 500 L/min.

• Control System: Siemens/Allen-Bradley PLC with 10-inch touchscreen HMI.

Integration Capabilities:

• Upstream Compatibility: Connects with:

  • Carousel monoblock machines for doy-pack pouches.

  • Linear form-fill-seal machines for doy-pack production.

  • Vertical packaging machines for sachets and pouches.

  • Horizontal packaging systems for boxed items.

• Downstream Linkage: Outputs sealed cases to palletizers or conveyor systems for distribution.

Industries Served:

• Dairy & Beverages: Packaging milk, juice, yogurt, and liquid food Tetra Pak packets.

• Food Processing: Handling sauce pouches, snack packs, and ready-to-eat meal packets.

• FMCG: Loading detergent packets, cosmetic sachets, and household product pouches.

Global Adaptations:

• Voltage Flexibility: Compatible with 50/60Hz power systems worldwide.

• Multi-Language Interface: Supports English, Spanish, Arabic, Mandarin, and Russian.

• Climate Resilience: Tropicalized components for high-humidity/dust environments.

• Certifications: CE, ISO 9001, and FDA-compliant designs for international markets.

Why Choose This System?

• Labor Reduction: Replaces 3-4 manual operators per shift.

• Gentle Handling: Prevents damage to delicate packets with adaptive suction grippers.

• Seamless Integration: Connects with all major upstream packaging machines.

• Global Compliance: Meets international standards for export-oriented production.

This system replaces 2-3 manual operators, reduces downtime with quick changeovers, and ensures export-ready compliance for global markets. Its adaptability to Tetra Pak packets and robust technical specs make it an ideal investment for manufacturers seeking efficiency and scalability in packaging operations.

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

Gentle Handling and Sealing Technology for Tetra Pak Packets.

Global Export Adaptations and Compliance.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!