Description

Hermetic Dosing System for Dusty and Aggressive Powders

Solve Your Most Challenging Powder Handling Problems

Handling highly potent, dusty, or corrosive powders presents significant safety and quality risks. The LPP-100’s core innovation is its hermetically sealed architecture, which creates a physical barrier between the product and the operator. This closed-system design is critical for containing toxic substances, preventing oxidation of sensitive materials, and controlling highly active pharmaceutical ingredients (APIs), thereby safeguarding your workforce and ensuring batch-to-batch consistency.

Advanced Technology for Unmatched Containment and Accuracy

The machine integrates several key technologies to manage difficult powders:

• Containment Technology: Utilizes advanced gaskets, sealed motors, and pressure differential management to maintain integrity during filling.

• Hybrid Dosing Precision: The «combined screw» system typically uses a primary screw for fast, bulk feeding and a secondary, precision screw for fine-tuning the dose, achieving accuracies as fine as ±0.5-1% for difficult products.

• Specialized Material Science: All product contact parts are tailored to the application, from polished 316L stainless steel for corrosion resistance to specialized coatings for extreme abrasion resistance.

Technical Specifications at a Glance

• Dosing Principle: Combined (Hybrid) Screw Dosing, Gravimetric (Weight-based)

• Containment Level: Hermetically Sealed (OEB4/OEB5 capable with options)

• Construction: 316L Stainless Steel, CIP/SIP capable

• Control System: PLC with Touch Screen HMI, data logging for compliance

Ideal for High-Containment, High-Value Applications

• Pharmaceutical Industry: Handling of potent APIs, antibiotics, hormones, and other high-potency drug substances.

• Fine Chemical Industry: Dosing of catalysts, pigments, and other aggressive or oxygen-sensitive chemicals.

• Specialty Industries: Processing of advanced materials, dyes, and other valuable, hazardous powders.

Key Features.

Full Hermetic Containment: A completely sealed system prevents the escape of dusty and hazardous powders, protecting operators and preventing cross-contamination.

Hybrid Screw Dosing Technology: Combines different auger types or dosing principles (e.g., macro/micro screws) for exceptional accuracy with both cohesive and fluidizable powders.

Built for Aggressive Materials: Constructed with corrosion-resistant materials (e.g., 316L stainless steel) and specialized seals to withstand corrosive and abrasive products.

High-Yield Performance: Designed for rapid and reliable dosing without compromising containment, maximizing throughput in high-value production.

Easy Cleaning & Decontamination: Supports clean-in-place (CIP) and sterilize-in-place (SIP) protocols for quick and safe product changeover.

GMP & ATEX Compliance Options: Can be designed to meet Good Manufacturing Practice (GMP) and explosive atmosphere (ATEX) directives for global regulatory compliance.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!