LL-200: Automatic Labeling and Marking Line for Soft Packaging with Polyurethane Foam Smoothing Rollers

LL-200: Automatic Labeling and Marking Line for Soft Packaging with Polyurethane Foam Smoothing Rollers

Gentle Dual-Side Labeler for Soft & Flexible Containers LL-200 This specialized configuration of the proven LL-200 line is engineered for delicate soft packaging. It simultaneously applies front and back labels onto flat, oval, or elliptical containers that may be flexible or squeezable. The key differentiator is its gentle, foam-covered polyurethane smoothing rollers, which ensure a perfect, bubble-free finish on sensitive surfaces without deformation. Perfect for pharmaceutical pouches, cosmetic tubes, food condiment bottles, and flexible chemical containers. Achieve high-quality branding on challenging packaging with guaranteed gentle handling.

Description

Solving the Core Challenges of Flexible Packaging Labeling

Standard labeling machines often encounter problems such as wrinkling, poor adhesion, or container damage on flexible, deformable, or uneven packaging surfaces. This LL-200 variant machine is specifically designed to overcome this challenge. Its low-pressure contact system and adaptive foam roller technology ensure perfect labeling even on flexible, flat, or oval packaging, making it ideal for cosmetic gel bottles, food sauce flexible packaging, and pharmaceutical soft bags.

Core Technical Advantages and Working Principle

Intelligent Double-Sided Synchronous Labeling: Equipped with two LOCUS LABEL series labeling heads, it precisely and synchronously applies front and back labels, maximizing productivity and alignment accuracy.

Gentle Handling System for Flexible Packaging:

The core of this system lies in its polyurethane foam smoothing rollers. Unlike rigid brushes or rollers, these foam rollers adapt to minute variations in the container surface, applying uniform, gentle pressure to ensure labels are flat and wrinkle-free without damaging flexible packaging materials.

Precise Container Guiding and Stabilization:

Combining side guide belts and a top clamping conveyor belt, it gently holds flexible or irregularly shaped containers in place during labeling, preventing them from rolling or shifting and ensuring absolutely accurate label placement.

Superior Sensors and Integration Capabilities:

Employing optical or ultrasonic sensors, it reliably detects transparent or metallized labels. The machine’s flexible design allows it to operate independently as a floor-mounted unit or be easily integrated into complete packaging lines such as filling, capping, or washing.

Industry Applications:

This equipment is an ideal solution for achieving high-quality flexible packaging labeling in the following industries:

Pharmaceuticals and Personal Care: Instruction labels and brand labels on tubes, pouches, and flexible plastic bottles.

Cosmetics: Flat or oval flexible plastic bottles for lotions, gels, serums, etc.

Food and Beverages: Squeezable flexible bottles and stand-up pouches for sauces, honey, yogurt, etc.

Chemicals and Household Products: Flexible containers and pouches containing detergents, engine oil, or specialty chemicals.

Technical Specifications and Configuration

Parameters | Specifications | Equipment Model:

LL-200 Automatic Double-Sided Labeling Line for Flexible Packaging

Core Function: Simultaneous application of front and back labels to flexible, flat, and oval containers

Key Components: Left and right labeling heads, side guide belts, top pressure conveyor belt, polyurethane foam smoothing rollers, optical/ultrasonic sensors

Containers Handled: Flexible, flat, square, rectangular, oval, convex/concave containers

Control System: User-friendly HMI panel, control cabinet

Integration: Compatible with filling, capping, and cleaning modules; configurable buffer/turntable

Compliance Design: GMP compliant, optional 316L stainless steel contact parts, supports CIP/SIP

Advantages for Growing Global Markets

We deeply understand the unique needs of manufacturers in Southeast Asia, Africa, the Middle East, Latin America, and Eastern Europe:

Expertise in handling sensitive materials: Specialized technology safely handles deformable or delicate flexible packaging, expanding your product packaging options.

Localized Support Network: Benefit from multilingual 24/7 technical support, rapid regional spare parts supply, and voltage customization (110V-480V) service adaptable to any power grid.

Market Access Support: GMP-compliant design, easy-to-clean features, and international certification options pave the way for your products to enter regulated markets.

End-to-End Collaboration from Design to Production: From free production line layout design and virtual testing to on-site installation, commissioning, and verification documentation (IQ/OQ/PQ) support within 72 hours, we ensure your success from startup to full production.

Ready to upgrade your flexible packaging labeling process?

Contact our engineering team today for a free production line configuration analysis based on your specific packaging and label samples.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

YouTube Video

VK Video

Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details