Description

Automatic Gravimetric Filling, Capping and Labeling Line for Household & Automotive Chemicals in Jerrycans

LFSG-500: Complete Automated Solution for Industrial Chemical Packaging

In the competitive market of household and automotive chemicals, packaging efficiency, accuracy, and safety are paramount. The LFSG-500 Automatic Line is engineered to meet these exacting demands, providing a seamless, enclosed process from filling to labeling. This integrated system eliminates bottlenecks, minimizes product waste, and ensures consistent, reliable packaging for even the most aggressive and hazardous liquid products.

Core Technical Specifications & System Layout

• System Type: Fully-automatic, enclosed linear filling, capping, and labeling monobloc.

• Filling Technology: Gravimetric (Weight-based) Dosing with high-precision load cells. Three independent filling stations for high throughput.

• Container Range: Plastic or metal jerrycans, pails, and large bottles (typical range: 5 liters to 30 liters).

• Filling Accuracy: High precision, typically ±0.1% of set weight, ensuring compliance and reducing giveaway.

• Capping System: Automatic cap sorter/orienter and spindle capping head for secure screw-cap application.

• Labeling System: In-line linear or wrap-around labeling machine for large, square, or round containers.

• Construction: Main frame: 304 Stainless Steel. All product contact parts: 316L Stainless Steel (Ra ≤ 0.8 µm finish).

• Control System: User-friendly Color Touchscreen PLC (Multi-language HMI) with recipe storage and production data logging.

Engineered for Safety and Compliance

Packaging aggressive chemicals requires rigorous safety and hygiene standards. The LFSG-500 is designed with this as a core principle:

• Enclosed Design: Contains fumes and splashes, protecting operators and the environment, ideal for flammable liquids (LFL).

• Explosive Atmosphere Protection: Optional ATEX-certified components (motors, electrical systems) available for handling solvents and explosive products.

• Sanitary Design: GMP-ready construction with smooth surfaces, quick-release clamps, and Clean-in-Place (CIP) / Steam-in-Place (SIP) capabilities for easy cleaning and changeover.

• Global Certifications: Line is designed to meet CE, EAC, and ISO 9001 standards. Supports full validation protocols (IQ/OQ/PQ).

Advantages for Your Production (Your USP)

• Maximized Uptime & Output: Integrated monobloc design with three fillers ensures continuous, high-speed operation.

• Reduced Product Waste: Gravimetric filling provides superior accuracy versus volumetric methods, saving expensive raw materials.

• Future-Proof Scalability: Modular design allows for future integration with upstream (bottle unscrambler) or downstream (case packing) equipment.

• Global Support & Guarantee: Backed by a 24-month performance guarantee, 24/7 multilingual remote support, and a network of local technicians in key regions (MENA, Southeast Asia, Africa).

Frequently Asked Questions (FAQ)

Q: What is the main advantage of gravimetric filling over piston or flowmeter filling for chemicals?
A: Gravimetric (weight-based) filling is immune to changes in product temperature, viscosity, or aeration. This guarantees consistent fill weight regardless of batch variations, which is critical for cost control and compliance when filling expensive or hazardous chemicals.

Q: Can this line handle foamy liquids or aggressive solvents?
A: Absolutely. The system can be configured with slow-start/stop filling valves to minimize foam generation. The use of 316L stainless steel and PTFE seals ensures compatibility with a vast range of aggressive chemicals, acids, and solvents.

Q: Do you offer voltage customization for different countries?
A: Yes. The electrical system can be customized for 110V, 220V, 380V, or 480V operation to match your local plant standards, facilitating installation in any of our target markets.

Q: What kind of after-sales support is available in our region?
A: We provide 24/7 multilingual technical support (EN/RU/AR/ES). For critical issues, we have regional service hubs in Dubai (MENA), Hanoi (SE Asia), and Lagos (Africa), aiming for on-site support within 72 hours where possible, along with region-specific spare parts inventories.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!