Description
LF-12 Gravity Filling System: High-Speed Precision for Bottling Lines
12-Nozzle Automatic Filler | 6,000 Bottles/Hour | ±0.5% Accuracy
Purpose & Applications
Ideal for:
✅ Household/Automotive Chemicals — Detergents, motor oils
✅ Food & Beverage — Syrups, cooking oils
✅ Cosmetics — Lotions, serums (including decorative cosmetics)
✅ Industrial Liquids — Solvents, lubricants
Key Advantage: Works standalone or integrated into automated lines — no conveyor reconfiguration needed.
Technology: Gravity-Fill Precision
✔ Timer-Based Dosing - No pistons/flow meters
✔ 12 Zero-Dead-Leg Nozzles - Eliminates drips
✔ Pneumatic Check Valves - ±0.5% fill accuracy
✔ Servo-Driven Nozzle Lift - Single motor controls all 12 nozzles
Technical Specifications
| Component | Specification |
|---|---|
| Product Tank | 250L 304/316L SS |
| Conveyor | 4.5m chain-driven |
| Control System | 10″ Touchscreen HMI (recipe storage) |
| Throughput | 6,000 bottles/hour (12-nozzle operation) |
| Fill Range | 50ml-5L containers |
| Safety | IP66 enclosure, emergency stop, air brakes |
Customization Options
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Aggressive Chemicals Package
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Full plastic construction (HDPE/PTFE)
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Teflon-coated fluid path
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Integrated fume hood
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Explosion-Proof (ATEX/EX)
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Certified for solvents/LPG environments
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Pharma-Grade Upgrade
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CIP/SIP capabilities
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ISO Class 7 cleanroom compliance
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Operation Workflow
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Setup: Operator loads bottles → selects recipe on HMI
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Filling Cycle:
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Bottles indexed under nozzles
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Air brakes position/center bottles
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Nozzles descend (servo-controlled)
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Valves open for preset time (10ms-60s)
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Replenishment:
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Level sensor triggers diaphragm pump
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Maintains constant tank volume
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Throughput Secret: Unified servo lifts all nozzles 2x faster than pneumatic systems.
Competitive Advantages
! vs. Piston Fillers
+ 40% lower maintenance
+ Handles particulates
! vs. Peristaltic
+ No tubing replacements
+ Higher viscosity tolerance
! vs. Competitor Gravity Fillers
+ 15% faster cycle times (patented valve design)
+ Integrated servo lift (single motor)
Why Choose LF-12?
Reduced changeover time from 45 to 5 minutes while achieving 99.8% fill accuracy with abrasive motor oils.
— Automotive Chemical Producer, Poland
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
