Description

LDP-500: High-Speed Aseptic Linear Doypack Packaging Complex

High-Production Linear Complex for Aseptic Filling, Forming, and Sealing of Doy-Pack Pouches LDP-500.

High-Speed Linear Doypack Filling and Capping Machine LDP-500.

ldp-500-aseptic-high-speed-linear-doypack-filling-capping-complex.

Overview & Operational Excellence

The LDP-500 represents the pinnacle of linear packaging automation, specifically engineered for high-speed form-fill-seal (FFS) operations with Doypack pouches. Its robust linear design ensures reliable, continuous operation, maximizing your production output and minimizing downtime. The machine’s flexibility allows for filling either before the spout is welded onto the pouch or directly through the pre-attached spout, providing exceptional adaptability to your specific packaging process and product characteristics.

• Food & Beverage: Sauces, mayonnaise, ketchup, tomato paste, fruit purees (e.g., strawberry, peach, apricot), baby food blends, dairy products (yogurt, condensed milk), soups, and broths. 

• Non-Food: Liquid soaps, detergents, and other chemical or cosmetic products where aseptic or clean filling is required.

Precision Piston Filling Technology

At the heart of the LDP-500 is a high-accuracy piston filling system. This technology guarantees consistent fill volumes and is capable of managing a diverse spectrum of product viscosities without compromising on speed or precision.

• Product Versatility: Perfect for liquid, viscous, pasty, and even foaming products.

• Consistent Dosing: Ensures every pouch receives the exact same amount of product, reducing waste and ensuring quality.

• Easy Cleanability: Designed with hygiene in mind, the piston system can be quickly disassembled for cleaning and maintenance.

Automated Spout Welding & Capping Process

The integrated process flow of the LDP-500 is designed for complete automation:

1. Pouch Forming: The Doypack pouch is formed from roll stock.

2. Spout Welding & Filling: The spout is thermally welded onto the pouch. Product is then filled either before this step or directly through the spout nozzle.

3. Automatic Capping: Caps are sorted and oriented by a vibratory bowl feeder and then automatically screwed or snapped onto the spout, ensuring a tamper-evident and secure closure.

Industries & Product Applications

The LDP-500 is a versatile workhorse built for multiple sectors, ideal for packaging:

• Household & Automotive Chemicals: Liquid soaps, detergents, shampoos, car wash fluids, engine degreasers, antifreeze, and screen wash.

• Food & Beverage: Sauces (ketchup, mayonnaise), syrups, edible oils, dairy products, and liquid concentrates.

• Other Liquids: Horticultural solutions, oils, and lubricants.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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