LDP-100 Modular Piston Filling Monoblock for Liquids & Pastes up to 5000ml

The LDP-100 Modular Monoblock is a highly adaptable and precise packaging solution designed for filling a vast spectrum of products into pre-made Doypack pouches with a spout. Equipped with a high-accuracy piston dispenser, it expertly handles everything from water-thin liquids and thick creams to viscous pastes and foaming products. This versatility makes it ideal for dairy products like yogurt, food concentrates such as jams and purees, and household chemicals including shampoos and detergents, with a capacity of up to 5000 ml. Its modular design ensures easy integration and scalability for evolving production needs.

Description

LDP-100 Modular Piston Filling Monoblock for Versatile Packaging

Semi-Automatic Aseptic Piston Filling Monoblock.

Aseptic Technology for Maximum Product Freshness.

Ideal for Sensitive Food & Beverage Products.

Unmatched Versatility for Complex Products

The LDP-100 Modular Monoblock is engineered to overcome the challenges of packaging products with diverse viscosities and consistencies. Its robust piston filling technology guarantees volumetric accuracy without being affected by changes in product density, temperature, or viscosity. This makes it the ultimate choice for production lines that run multiple product types, from sensitive food items to robust chemical solutions. The modular construction allows for a compact footprint while providing the flexibility to adapt to specific customer requirements.

Precision Piston Dispensing Technology

The heart of the LDP-100’s performance is its piston filling system, which offers distinct advantages:

  • Broad Viscosity Range: Consistently meters liquids, thick, viscous, foaming, and pasty products with the same high level of accuracy.

  • Gentle Product Handling: The positive displacement action is ideal for products containing particulates (like fruit pieces in jam) without damaging them.

  • Hygienic & Easy Cleanability: Designed for quick disassembly and cleaning, complying with hygiene standards for both food (like dairy) and chemical industries.

Complete Automated Packaging Process

This monoblock integrates the entire packaging workflow into a single, efficient system:

  1. Pouch Feeding & Positioning: Automatically presents pre-made Doypack pouches.

  2. Pouch Opening & Spout Preparation: Readies the pouch for a clean fill.

  3. Precision Piston Filling: Accurately doses the product directly through the spout.

  4. Heat Sealing: Hermetically seals the pouch to ensure product integrity and shelf life.

  5. Finished Product Discharge: Automatically ejects the sealed, filled pouch.

Target Industries & Product Applications

This machine is a versatile asset for multiple high-demand sectors:

Food & Dairy Industry:

  • Dairy: Milk, drinking yogurt, kefir, sour cream, processed cheese spreads.

  • Food Concentrates: Jams, marmalades, baby food, fruit purees, mashed potatoes, tomato paste.

Household & Industrial Chemicals:

  • Personal Care: Liquid soaps, shampoos, conditioners, shower gels.

  • Home Care: Laundry detergents, fabric softeners, dishwashing liquids, all-purpose cleaners.

H2: High-Capacity Packaging Solution

Designed for both retail and bulk packaging, the LDP-100 efficiently handles large-format pouches with a fill volume of up to 5000 ml (5 liters), catering to the needs of family-sized consumer goods and industrial-sized portions.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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