Description

LDP-100 Semi-Automatic Monoblock with Multi-Head Weigher

Modular Design for Precision and Flexibility

The LDP-100 Modular Semi-Automatic Monoblock is engineered for businesses that require top-tier weighing accuracy with operational flexibility. Its modular construction allows for a compact footprint and a clear, efficient workflow. The integration of a multi-head weigher (combinational weigher) ensures that each pouch receives the exact target weight by combining doses from multiple weigh buckets, drastically reducing product giveaway and ensuring compliance. This system is the ideal choice for producers of irregularly shaped or mixed-density products where volumetric filling is insufficient.

This Semi-Automatic Monoblock combines the flexibility of manual pouch handling with the exceptional accuracy of automated multi-head weighing technology. This machine is specifically engineered for products that are irregular in shape or size, where traditional volumetric filling methods fall short. The multi-head weigher uses a combination of computer-controlled scales to achieve target weights with extreme precision, drastically reducing product giveaway and ensuring every package meets strict weight regulations.

Integrated Modular Packaging Process

The machine consolidates the entire packaging workflow into a single, efficient unit with integrated modules:

• Pouch Feeding & Opening Module: Automatically presents and opens pre-made Doypack pouches.

• Multi-Head Weighing & Filling Module: The heart of the system, dispensing product with unparalleled speed and accuracy.

• Heat Sealing Module: Hermetically seals the pouch to ensure product freshness and integrity.

• Ejection Module: Discharges the finished, sealed package for collection.

Multi-Head Weighing Technology

The multi-head weigher provides distinct advantages for challenging products:

• High Speed and Accuracy: Capable of achieving precise weights at a high rate, optimizing production efficiency.

• Excellent for Irregular Products: Perfect for items that are difficult to handle with other methods, such as mixed nuts, snack mixes, and frozen fruits.

• Reduced Product Giveaway: Combinatorial weighing minimizes overfilling, saving money on valuable product.

• Product Versatility: Excellently handles a vast range of items, from light and fluffy snacks to dense and heavy granules.

Semi-Automated, User-Friendly Workflow

The machine is designed for an optimized workflow where automation and operator input are perfectly balanced:

1. Pouch Placement: An operator places a pre-made Doypack pouch into the holding fixture.

2. Pouch Opening: The machine may include an automatic air-jet or mechanical system to open the pouch.

3. Precision Weighing & Filling: The multi-head weigher dispenses the exact weight of product into the pouch.

4. Sealing & Discharge: The filled pouch is transferred to a sealing station and then ejected as a finished product.

Target Industries & Product Applications

This machine is perfectly suited for a wide array of dry and solid products:

• Food & Beverage: Snacks, nuts, candies, crackers, coffee beans, tea, dried fruits, cereal, and frozen vegetables.

• Chemical & Industrial: Plastic pellets, granular additives, fertilizers, and small hardware items.

• Pharmaceutical & Cosmetic: Certain granules and powdered ingredients.

Optional Screw Feeder for Enhanced Performance

To ensure a consistent and uninterrupted supply of product to the weigher’s hopper, the LDP-100 can be optionally equipped with a screw feeder. This accessory is particularly useful for fine powders or products prone to bridging, enhancing the overall reliability and automation level of the packaging line.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!