Description

LBB-1000: Automatic Big Bag Filling Station for Challenging Bulk Solids

Tame Your Most Challenging Bulk Materials with Closed-Loop Filling

Dusty powders represent a significant challenge in bulk bag filling, leading to product loss, safety hazards, and environmental contamination. The LBB-1000’s core innovation is its integrated containment strategy. From the moment the bag is attached to the final seal, the system operates as a closed loop, capturing fugitive dust and ensuring a clean, safe, and efficient operation. This directly protects your bottom line by reducing waste and safeguards your operational compliance.

Engineered for Efficiency and Safety in Demanding Sectors

This station is a cornerstone for industries where material containment and weighing accuracy are non-negotiable.

• Chemical & Mineral Industries: Ideal for filling carbon black, titanium dioxide, silica flour, catalysts, and other fine, hazardous, or high-value powders.

• Food & Feed Industry: Handles dusty food-grade powders like flour, milk powder, and additives with a hygienic, contained process.

• Plastics & Compounds: Efficiently fills plastic pellets and compounded materials with minimal dust generation and static control.

Technical Specifications at a Glance

• Bag Capacity Range: Up to 1,000 — 1,500 kg (Standard)

• Weighing Accuracy: High precision (e.g., ±0.2% of total weight or better)

• Filling Speed: Dependent on product density and flowability

• Dust Control: Integrated dust collection system with standard connections

• Control System: Industrial PLC with Touch Screen Interface

• Construction: Carbon or Stainless Steel (AISI 304/316)

Key Features.

Complete Dust Containment System: A fully enclosed design with integrated dust collection ports and sealing systems prevents product loss and protects the operator and environment from hazardous or nuisance dust.

High-Precision Weighing: Equipped with robust, high-accuracy load cells and a professional weighing controller to ensure each Big Bag is filled to the exact target weight, minimizing giveaway and ensuring compliance.

Automated Bag Handling: Features include automatic bag spout attachment, tensioning, and filling head positioning to minimize manual labor and maximize safety and consistency.

Designed for Challenging Materials: Optimized for free-flowing granules, cohesive powders, and fine, dusty materials that are prone to fluidization and dust generation.

Robust Industrial Construction: Built with durable materials, often including stainless steel for corrosion resistance, to withstand harsh industrial environments and abrasive materials.

User-Friendly PLC Control: A centralized touch-screen HMI allows for easy operation, recipe management for different products, and data logging for batch traceability.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!