Description

High-Speed Aerosol Production Line for Filling, Crimping, Gas Injection, and Cap Application

ALR-300 High-Speed Aerosol Line | Up to 4,000 Cans/Hour.

Industrial-Grade High-Speed Aerosol Line for Mass Production
The ALR-300 High-Speed Aerosol Production Line is engineered for large-scale manufacturing of pressurized aerosol products, combining four-piston dosing, automated crimping, gas injection, and decorative cap application in a single integrated system. With a capacity of up to 4,000 cans per hour and ±0.5% filling accuracy, this line is designed for industries demanding efficiency, precision, and compliance with international safety standards (CE, ATEX, ISO). Its modular design allows customization for various can sizes (35–71 mm diameter, 80–330 mm height) and propellants (LPG, DME, compressed gases), making it suitable for global markets .

⚙️ Technical Specifications

High-Speed Rotary Aerosol Production Line for Aluminum Cans

Our high-performance aerosol production line represents the pinnacle of automation and efficiency for aluminum aerosol can packaging. This integrated system combines rotary technology with precision engineering to deliver unmatched production speeds while maintaining exceptional quality standards.

Line Configuration and Components:

The production line features a sophisticated rotary design with specialized stations:

1. Rotary Dosing Station: High-speed precision filling of product concentrate into aluminum aerosol cans

2. Valve Orientation System: Automated alignment and placement of aerosol valves

3. Rotary Crimping Station: Equipped with collet heads for secure crimping of aluminum cans

4. Gas Charging Module: Controlled propellant injection for precise pressure levels

5. Protective Cap Application: Automatic placement of protective overcaps

6. Conveyor System: Integrated transport between stations with accumulation buffers

Technical Specifications:

• Production Capacity: Up to 4,000 cans per hour

• Line Control: Centralized PLC with HMI interface and recipe management

• Can Type: Aluminum aerosol cans

• Crimping System: Collet head technology for aluminum cans

• Filling Accuracy: ±0.5-1% depending on product viscosity

• Power Requirements: 380V/220V, 50/60 Hz (configurable)

• Construction: Stainless steel (304/316) contact surfaces

• Safety Features: Emergency stops, safety interlocks, pressure monitoring

✨ Key Features and Benefits:

1. High-Speed Production:

   • 4,000 cans/hour capacity enables large-scale manufacturing for global supply chains.

   • Four-piston dosers ensure ±0.5% accuracy for both product and propellant, reducing waste.

2. Complete Automation:

   • Integrated crimping and gas injection modules with no-gas-no-fill technology prevent incomplete charging.

   • Automatic cap application enhances product appeal for consumer goods like deodorants and cosmetics.

3. Safety and Compliance:

   • Explosion-proof design (ATEX/IECEx) for hazardous environments handling flammable propellants.

   • Hot water leak testing (48–55°C) ensures seal integrity before packaging.

4. Durability and Flexibility:

   • Stainless steel construction (SUS304/SUS316) resists corrosion from aggressive chemicals.

   • Quick-change nozzles and recipe memory allow rapid transitions between products.

5. Global Market Readiness:

   • Compliance with CE, ISO, and ATEX standards facilitates export to regulated markets.

   • Modular layout (linear or U-shaped) adapts to factory space constraints.

• High-Speed Production: Rotary design enables maximum production efficiency

• Aluminum Can Specialization: Collet head crimping optimized for aluminum containers

• Precision Engineering: Consistent filling and crimping accuracy

• Complete Automation: Fully integrated from filling to cap application

• Quality Assurance: Integrated pressure testing and leak detection

• Quick Changeover: Rapid adjustment for different can sizes and products

• Hygienic Design: Easy-clean surfaces and sanitary construction

🏭 Applications:

• High-Volume Manufacturing: Large-scale production facilities

• Aluminum Can Packaging: Specialized for aluminum container production

• Contract Filling: High-capacity production for multiple clients

• Global Export: Manufacturing for international markets

• Automotive Products: Lubricants, cleaners, specialty chemicals

• Cosmetic Products: Deodorants, hairsprays, personal care items

• Household Chemicals: Cleaners, disinfectants, maintenance products

• Paints & Coatings: Aerosol paints, PU foam sprays .

This advanced automated line features rotary dosing, valve orientation, precision crimping with collet heads, gas charging, and protective cap placement. Designed for high-volume production of aluminum aerosol cans with capacity up to 4,000 cans/hour. Ideal for automotive, chemical, and cosmetic industries requiring efficient pressurized packaging solutions.

The ALR-300 High-Speed Aerosol Production Line is a comprehensive solution for manufacturers seeking large-volume production with precision and safety. Its integration of high-speed automation, explosion-proof components, and compliance with international standards makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced leak detection and modular customization, this line ensures both productivity and reliability for industries handling flammable aerosols .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!