Description

Drive Manufacturing Excellence with Unmatched Speed and Precision

In the competitive landscape of pharmaceutical manufacturing, efficiency and accuracy are paramount. The LHGC-500 is designed to be the engine of your solid dosage form production line, automating the entire process from capsule orientation and separation to filling, locking, and ejection. Its robust construction and precision engineering guarantee long-term stability and consistent performance, which is crucial for manufacturers supplying regulated global markets.

Key Highlights:

• High-Speed Production: Achieve outputs of up to 150,000 capsules per hour to meet large-scale manufacturing demands and reduce time-to-market .

• Excellent Filling Accuracy: Advanced dosing systems ensure precise fill weight control, with accuracy of ±2% to ±3%, minimizing product giveaway and ensuring consistent dosage .

• Broad Material & Size Compatibility: Efficiently fills powders, granules, and pellets into a wide range of hard gelatin capsule sizes, from 000 to 5 .

• Automated, User-Friendly Control: Sophisticated PLC with Touchscreen HMI allows for easy operation, recipe management, and minimal operator intervention .

Advanced Technical Features for Superior Performance

• Precision Dosing System: Utilizes an advanced dosing mechanism, such as a tamping pin or dosator system, capable of handling everything from free-flowing powders to cohesive formulations. This ensures accurate and consistent fill weights for every single capsule .

• Automated Capsule Handling: A vacuum system ensures precise capsule positioning and separation in the filling stations, leading to a high yield of properly filled and sealed capsules (over 99.8%), significantly reducing waste and maximizing your output .

• Robust GMP-Compliant Construction: Built with high-quality, corrosion-resistant materials like Stainless Steel 316 for product contact parts and SS 304 for the frame. The design emphasizes easy cleaning, prevents cross-contamination, and supports validation protocols, which is a cornerstone of pharmaceutical production .

• Comprehensive Safety & Control: Integrated safety guards and automatic monitoring systems protect both the operator and the equipment. The centralized PLC control system allows for precise management of all machine functions and provides alerts for low capsule or powder levels .

Operational Workflow for Maximum Efficiency

The machine’s operation is a model of efficiency, often involving 10 or more automated stations :

1. Capsule Feeding & Orientation: Empty capsules are loaded and precisely oriented.

2. Capsule Separation: Vacuum technology gently but firmly separates the cap from the body.

3. Precise Filling: The capsule body is filled with the exact dose of powder, granules, or pellets.

4. Joining & Sealing: The cap is repositioned onto the filled body and securely locked.

5. Ejection & Quality Control: Finished capsules are ejected, and any defective or non-separated capsules are automatically rejected.

Technical Specifications

Why Choose LocusPack as Your Packaging Partner?
We are more than just a machinery supplier; we are your partner in production. Our commitment to your success is backed by comprehensive technical support, thorough operator training, and readily available spare parts. With a global service network, we ensure you have the expertise you need to keep your high-speed production running smoothly, maximizing your return on investment .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!