ALR-300 High-Speed Aerosol Production Line for Filling, Crimping, Gas Injection, and Protective Cap Application

ALR-300 High-Speed Aerosol Production Line for Filling, Crimping, Gas Injection, and Protective Cap Application

High-Speed Aerosol Production Line ALR-300 | Up to 6,000 Cans/Hour This fully automated aerosol line integrates high-speed rotary dosing, precision crimping, gas injection, and protective cap application for large-scale manufacturing. Designed for industries requiring maximum output, it handles up to 6,000 cans/hour with ±0.5% accuracy and features explosion-proof safety systems for flammable propellants. Ideal for automotive, chemical, and cosmetic aerosols.

Description

Industrial-Grade High-Speed Aerosol Line for Mass Production

ALR-300 High-Speed Aerosol Line.

The ALR-300 High-Speed Aerosol Production Line is engineered for large-scale manufacturing of pressurized aerosol products, combining rotary dosing, automated crimping, gas injection, and protective cap application in a single integrated system. With a capacity of up to 6,000 cans per hour and ±0.5% filling accuracy, this line is designed for industries demanding efficiency, precision, and compliance with international safety standards (CE, ATEX, ISO). Its modular design allows customization for various can sizes (35–71 mm diameter, 80–330 mm height) and propellants (LPG, DME, compressed gases), making it suitable for global markets .


⚙️ Technical Specifications

Parameter Specification
Model ALR-300
Production Capacity Up to 6,000 cans/hour (100 cans/minute)
Filling Accuracy ±0.5% (product and propellant)
Filling Volume Range 50–750 mL
Can Dimensions Diameter: 35–71 mm; Height: 80–330 mm
Propellant Types LPG, DME, compressed gases (N₂, CO₂)
Power Requirements 380V/50Hz or 480V/60Hz; 25–30 kW
Control System Siemens PLC with HMI touchscreen and recipe management
Safety Standards ATEX, IECEx, CE, ISO 9001
Construction Stainless steel (SUS304/SUS316) with anti-static coatings

✨ Key Features and Benefits

  1. High-Speed Production:

    • 6,000 cans/hour capacity enables large-scale manufacturing for global supply chains .

    • Rotary dosing system ensures ±0.5% accuracy for both product and propellant, reducing waste .

  2. Complete Automation:

    • Integrated crimping and gas injection modules with no-gas-no-fill technology prevent incomplete charging .

    • Protective cap application enhances product safety and appeal for consumer goods .

  3. Safety and Compliance:

    • Explosion-proof design (ATEX/IECEx) for hazardous environments handling flammable propellants .

    • Hot water leak testing (48–55°C) ensures seal integrity before packaging .

  4. Durability and Flexibility:

    • Stainless steel construction (SUS304/SUS316) resists corrosion from aggressive chemicals .

    • Quick-change nozzles and recipe memory allow rapid transitions between products .

  5. Global Market Readiness:

    • Compliance with CE, ISO, and ATEX standards facilitates export to regulated markets .

    • Modular layout (linear or rotary) adapts to factory space constraints .


🏭 Applications

  • Automotive & Industrial: Lubricants, brake cleaners, anti-corrosion sprays .

  • Household Chemicals: Cleaners, disinfectants, air fresheners, insecticides .

  • Cosmetics & Personal Care: Hairsprays, deodorants, cosmetic mists .

  • Paints & Coatings: Aerosol paints, PU foam sprays .

The ALR-300 High-Speed Aerosol Production Line is a comprehensive solution for manufacturers seeking large-volume production with precision and safety. Its integration of high-speed automation, explosion-proof components, and compliance with international standards makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced leak detection and modular customization, this line ensures both productivity and reliability for industries handling flammable aerosols.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

YouTube Video

VK Video

Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details