LRCP-100 Enclosed Robotic Case Packer for Solid and Soft Products

LRCP-100 Enclosed Robotic Case Packer for Solid and Soft Products

The LRCP-100 Enclosed Robotic Case Packer delivers high-speed, contamination-free packaging for solid and soft products. Equipped with adaptive robotic grippers and vision systems, it handles diverse items (e.g., food packets, cosmetic boxes, pharmaceutical pouches) at speeds up to 30 cases/minute with ±0.5mm accuracy. The fully enclosed design ensures hygiene and noise reduction, making it suitable for cleanroom environments. Constructed in stainless steel (304/316 grade), it meets GMP and FDA standards. Features include quick changeover (<5 minutes), multi-directional sealing, and seamless integration with upstream packaging systems.

Description

Enclosed robotic case packer for solid and soft products with hygienic design

Applications in Food, Pharmaceutical, and Cosmetic Industries.

Hygienic Design and Sealing Technology.

Global Export Adaptations and Compliance.

Product Overview & Technical Highlights

The LRCP-100 Enclosed Robotic Case Packer is engineered for high-speed, hygienic packaging of both solid and soft products into cardboard cases. This system integrates automated case erecting, precision robotic loading, and secure sealing within a fully enclosed structure, making it ideal for industries requiring cleanroom compatibility or contamination prevention (e.g., food, pharmaceuticals, and cosmetics). With a compact footprint and servo-driven technology, it achieves speeds of up to 30 cases per minute while maintaining ±0.5mm accuracy. Its enclosed design minimizes external contamination and noise, aligning with GMP and FDA standards.

Advanced Automation for Hygienic Packaging
The LRCP-100 streamlines end-of-line packaging through three core operations:

  1. Case Forming: Automatically erects corrugated boxes from blanks.

  2. Robotic Loading: Uses AI-powered vision systems and adaptive grippers to gently place solid or soft products into cases.

  3. Sealing: Applies hot melt adhesive or tape for secure closures.

Key Features:

  • Enclosed Design: Stainless steel enclosure with IP54 rating for hygiene, dust resistance, and noise reduction (<75 dB).

  • High-Speed Operation: Servo-driven technology achieves up to 30 cases/minute (product-dependent).

  • Versatile Handling: Accommodates solid products (e.g., boxes, bottles) and soft products (e.g., pouches, packets) with quick-change end-of-arm tooling (EOAT).

  • HMI Control: User-friendly touchscreen with recipe storage and multi-language support (English, Spanish, Arabic, Mandarin).

  • Quick Changeover: Tool-less adjustments enable format switches in under 5 minutes.

  • Safety Compliance: Includes emergency-stop buttons, safety doors, and CAT-3 safety circuits .

Applications:

  • Food Industry: Packaging snack boxes, dairy products, and ready-to-eat meals.

  • Pharmaceuticals: Handling medicine bottles, blister packs, and sterile products in cleanroom environments.

  • Cosmetics: Loading fragile items (e.g., perfume bottles, cream jars) with gentle robotic grippers .

Global Readiness:

  • Voltage Flexibility: 110V-480V compatibility with 50/60Hz support.

  • Climate Adaptations: Tropicalized components for humidity and dust resistance.

  • Certifications: CE, ISO 9001, and FDA compliance for international markets.


Technical Specifications Table

Key Technical Parameters of LRCP-100

Parameter Specification
Max Speed 30 cases/minute
Product Compatibility Solid and soft products (e.g., boxes, pouches)
Sealing Methods Hot melt adhesive or pressure-sensitive tape
Power Supply 380V/50Hz/3PH (configurable to 110V-480V)
Machine Dimensions 6000x2500x2200 mm (compact footprint)
Noise Level <75 dB
Control System Siemens/Allen-Bradley PLC with 15″ HMI

Industry Applications & Benefits

  • Food & Pharmaceuticals: Ensures contamination-free packaging with enclosed design and GMP compliance, reducing product loss and recall risks.

  • Cosmetics: Gentle handling of fragile items minimizes damage, while sealing enhances product presentation.

  • Global Export: Quick changeover and adaptability make it ideal for manufacturers targeting diverse markets with varying packaging needs.

Why Choose the LRCP-100?

This system replaces 2-3 manual operators, reduces downtime with sub-5-minute changeovers, and ensures export-ready compliance for global markets. Its enclosed design and robust technical specs make it an ideal investment for manufacturers seeking efficiency, hygiene, and scalability in sensitive environments .

For customized solutions or technical details, contact us for live demonstrations and layout planning tailored to your production line.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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