Description
High-throughput ampoule cleaning machine for injectables
Automated gmp compliant pharm glass washer with drying.
Ultrasonic Cavitation Cleaning System.
LBR-1000 ampoules in ultrasonic bath with cavitation visible.
HEPA drying tunnel with infrared particle sensors.
High-Throughput Rotary Ampoule Washer for Injectable Pharmaceuticals
Engineered for GMP-compliant cleaning of glass ampoules prior to aseptic filling, this rotary system processes up to 12,000 ampoules/hour using a multi-stage purification protocol:
Chemical Pre-Rinse (65°C alkaline solution)
Purified Water (PW) Cascade Wash (3 cycles, 0.45µm filtered)
Ultrasonic Cavitation (40 kHz, 99.99% particulate removal)
Final Rinse & Drying (WFI + Class A HEPA air-knife)
Eliminate endotoxins and meet USP <797> standards with validated changeover in <20 minutes.
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Core Technology:
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Ultrasonic frequency: 35 kHz (optimized for pharma residues).
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Cleaning agents: WFI + 0.1µm filtration.
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Drying: Class A HEPA air-knife system.
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GMP Compliance Table:
Feature Standard Benefit Material 316L SS / PTFE Corrosion-free fluid path Data Integrity Electronic Batch Records Audit-ready documentation Change Parts <20 min format change Reduce downtime -
Performance Metrics:
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Cycle time: 90 sec/batch.
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Particulate reduction: >99.97% (per USP <788>).
Critical Differentiators:
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Water Efficiency: Closed-Loop WFI Circulation – 75% Less Water vs. Rotary Washers.
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Gentle Handling: Ampoule Breakage Rate <0.1% – Vibration Damping Trays (vs. industry avg. 1-3%).
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Validation Ready: Pre-installed SCADA with 21 CFR Part 11 Compliance.
🌍 Regional Adaptations
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SE Asia: Add Tropicalized Electronics: 90% RH Operation.
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Africa: Highlight Low Water Consumption: 15L/Batch.
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LatAm: 220V/60Hz — 380V/50Hz Configuration Available.
Enhance Technical Specs:
- Ampoule Sizes: 1ml, 2ml, 5ml, 10ml.
- Ultrasonic Tank: 316L SS, 10L capacity.
- Drying Efficiency: ≤3% residual moisture (Karl Fischer tested).
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to Eliminate Production Bottlenecks?
Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
