Description
LBR-1000 Automatic High-Throughput Ultrasonic Insulin Vial Washer (GMP)
GMP Rotary Vial Washer with Ultrasonic Cavitation for Penicillin & Insulin Vials
Engineered for aseptic preparation of antibiotic and hormone vials prior to filling, this high-speed rotary system processes 12,000 vials/hour using:
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Sequential Multi-Solution Wash:
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Hot alkaline pre-rinse (65°C)
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USP Purified Water cascade (3 cycles, 0.45µm filtered)
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Ultrasonic cavitation (40 kHz, 99.99% particulate removal)
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Contamination Control: Dedicated zones for penicillin/insulin vials with separate fluid paths.
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Validation: IQ/OQ protocols compliant with FDA 21 CFR Part 211 and EU Annex 1.
⚙️ Competitive Positioning
| Feature | LBR-1000 | VarioClean | VClean |
|---|---|---|---|
| Throughput | 12,000 vials/h | 900 vials/h | 1,000 vials/h |
| Validation | IQ/OQ docs included | Extra cost ($15k+) | Extra cost |
| Vial Sizes | 2R-5R (10-20ml) | 2R-10R | 2R-5R |
| Key Edge | Zero silicone residue | Smaller footprint | Faster drying |
Competitive Edges:
⚙️ Technical Specifications Integration
| Parameter | Value | Regulatory Standard |
|---|---|---|
| Throughput | 12,000 vials/hour | ISO 9001 |
| Ultrasonic Frequency | 40 kHz | USP <1790> |
| Water Quality | USP PW + WFI final rinse | Ph. Eur. 0169 |
| Vial Compatibility | Penicillin: 10-50ml Insulin: 2R-5R |
ISO 8362-1 |
🌍 Regional Specs & Compliance
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Global Voltage: 220V/380V/480V configurable
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Certifications: CE, EAC, ISO 14644-1 Class 7
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Climate Resilience:
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Humidity: Up to 90% RH (SE Asia/Africa)
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Temperature: 5°C to 40°C operation
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✅ Implementation Checklist
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Technical Specs Table:
Parameter Value Throughput 12,000 vials/hour Ultrasonic Power 40 kHz, 1.5 kW Water Consumption 20L/batch (closed-loop) Material 316L SS, EPDM seals
Zero cross-contamination risk between antibiotic/hormone vials – unlike standard rotary washers requiring separate machines.
Request Insulin Vial Cleaning Validation Protocol.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to Eliminate Production Bottlenecks?
Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
