Description

Achieve High-Speed, Accurate Batch Filling for Industrial Liquid

In demanding sectors like chemicals, lubricants, and food processing, batch accuracy and filling speed are critical. The LLS-1000 addresses this need with a robust, multi-nozzle design that integrates precision flow metering technology. This station is built to handle a wide range of viscosities, providing a reliable and scalable solution for your packaging line.

Technical Excellence and Key Features

• High-Precision Flow Meters: Each nozzle is equipped with a precision flow meter (positive displacement or mass flow) ensuring high-accuracy volume measurement, typically with an accuracy of ≤±0.5% of reading.

• Simultaneous Multi-Drum Filling: The four-nozzle configuration enables the filling of four drums at once, maximizing throughput and optimizing floor space.

• Automated Control System: The system is managed by a centralized Programmable Logic Controller (PLC) with a user-friendly HMI (Human-Machine Interface). This allows for easy recipe selection, setpoint adjustment, and data logging.

• Batch Totalization and Preset: Operators can set a target fill volume for each batch. The system automatically stops the flow once the preset volume is reached, ensuring perfect repeatability across all drums.

• Robust Construction: The station is built with a carbon steel or stainless steel (304 or 316) frame and features product-contact parts compatible with a wide range of aggressive liquids.

• Flexible Configurations: Available in semi-automatic (operator places nozzles) or fully automatic (nozzles automated with pneumatics) models to suit different production needs.

Industries and Applications
The LLS-1000 is versatile and serves a broad spectrum of sectors:

• Chemical Manufacturing: Filling solvents, acids, alkalis, and plasticizers.

• Petrochemicals & Lubricants: Dispensing engine oils, greases, base oils, and additives.

• Food & Beverage: Handling edible oils, syrups, and liquid ingredients (requires food-grade certifications).

• Agrochemicals: Filling liquid fertilizers, pesticides, and herbicides.

Why Choose This System?

• Enhanced Productivity: Fill four drums in the time it takes to fill one, significantly increasing your packaging line capacity.

• Reduced Product Waste: Precision flow meters ensure you never give away excess product, leading to substantial cost savings.

• Improved Operational Safety: Minimizes operator contact with hazardous liquids and reduces manual handling risks.

• Data and Traceability: The control system can provide batch reports for improved quality control and traceability.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!