Description

Precision and Control for Challenging Foaming Products

Mastering the Difficulties of Foaming Liquids.

Filling foaming products requires specialized technology to prevent inaccuracies and production line messes. The LB-10 addresses this by combining multi-head efficiency with the reliability of gravimetric filling, which is less susceptible to errors caused by foam than volumetric methods.

Technical Highlights and Key Features

• Four-Nozzle Weighing System: Each nozzle is serviced by a precision weighing mechanism (using stainless steel load cells), allowing for simultaneous filling of four containers with high accuracy. The gravimetric (weight-based) method ensures each container meets the exact mass target, regardless of foam.

• Foam Control Technology: The system incorporates features to minimize foam, such as bottom-up filling (submerged lance), which gently fills the container from the bottom to reduce agitation and air entrapment. Nozzles may also be designed with anti-drip and anti-foam features.

• Automated Control System: Governed by a Programmable Logic Controller (PLC) with a touchscreen Human-Machine Interface (HMI), the LB-10 allows for easy recipe management, real-time monitoring, and data logging for batch traceability.

• Hygienic and Corrosion-Resistant Construction: Built with stainless steel (AISI 304 or 316) for all product-contact parts and the framework, ensuring durability, easy cleaning, and resistance to aggressive chemicals.

• High-Speed Operation: The multi-head design enables high throughput, making it suitable for medium to high-speed production lines.

Industries and Applications

The LB-10 is specialized for sectors that frequently handle foaming products:

• Household & Industrial Cleaning: Filling liquid detergents, all-purpose cleaners, degreasers, and soaps.

• Cosmetics & Personal Care: Packaging shampoos, conditioners, shower gels, and liquid hand soaps.

• Chemical Manufacturing: Handling foaming chemical solutions and concentrates.

Why Choose This System?

• Accuracy Despite Foam: Weight-based filling provides a reliable solution where volumetric fillers fail due to air bubbles and foam instability.

• Increased Efficiency: The four-nozzle configuration significantly boosts output compared to single-head machines.

• Reduced Product Waste: Precision dosing minimizes costly overfilling of valuable products.

• Cleaner Operation: Foam control features help maintain a tidy and safe production environment.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!