Description

Safe, Precise Dosing for Flammable and Hazardous Environments

Engineered for Safety-Critical Applications.

In industries processing flammable vapors, dust, or gases, standard electrical equipment can pose a serious ignition risk. The LB-10 addresses this fundamental challenge by integrating its weighing and control systems into a certified explosion-proof (vzryvozashchishchennoe ispolnenie) housing. This design prevents internal sparks or excessive heat from igniting the surrounding atmosphere, making it indispensable for the chemical, pharmaceutical, paint, and coatings industries.

Technical Highlights and Key Features

• Certified Explosion-Proof Design: The entire dispensing system, including electrical components and the load cell, is housed within an enclosure designed to contain any internal explosion and prevent the ignition of the external hazardous atmosphere. This is a critical safety feature for Zone 1, 21 or Zone 2, 22 hazardous areas.

• Gravimetric Filling Technology: The system uses high-precision, intrinsically safe or explosion-proof load cells to ensure fill weight accuracy. This method is superior to volumetric filling for viscous products, as it provides consistent mass measurement regardless of changes in product density, aeration, or temperature.

• Robust Construction for Viscous Products: Built to handle thick, non-flowable materials like pastes, heavy oils, and adhesives. The system includes features such as piston pumps, progressive cavity pumps, or heavy-duty gear pumps to transfer product effectively.

• Corrosion-Resistant Materials: Given its use with aggressive chemicals, the wetted parts are constructed from stainless steel (AISI 316/316L) or other chemically resistant alloys to ensure longevity and easy cleaning.

• Automated Control System: The system is managed by a Programmable Logic Controller (PLC) with a certified explosion-proof HMI (Human-Machine Interface), allowing for safe operation, recipe management, and comprehensive data logging for batch traceability.

Industries and Applications

The LB-10 is specialized for safety-conscious sectors handling difficult materials:

• Chemicals & Petrochemicals: Filling solvents, additives, plasticizers, and other flammable liquids.

• Paints, Inks & Coatings: Packaging products containing volatile organic compounds (VOCs).

• Adhesives & Resins: Handling flammable solvent-based adhesives and epoxy systems.

• Pharmaceuticals & Cosmetics: Dosing alcohol-based tinctures, lotions, and other flammable ingredients.

Why Choose This System?

• Enhanced Operational Safety: The explosion-proof design is a primary engineering control that fundamentally mitigates the risk of fire or explosion, protecting personnel and assets.

• Exceptional Accuracy for Viscous Products: Weight-based filling ensures consistent portion control, overcoming the inaccuracies that plague volumetric methods with thick, non-Newtonian fluids.

• Regulatory Compliance: The machine is designed to help users comply with stringent international safety standards for equipment used in potentially explosive atmospheres.

• Reduced Waste: Precision dosing minimizes costly overfilling of valuable or hazardous raw materials.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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