Description
Advanced Explosion-Proof Aerosol Line for Hazardous Manufacturing Environments
ALR-300 EX Automatic Explosion-Proof Aerosol Filling Line.
The ALR-300 EX Fully Automatic Explosion-Proof Aerosol Line is engineered for safe and efficient production of aerosols containing flammable propellants (e.g., LPG, DME) or volatile chemicals. Its explosion-proof design (ATEX/IECEx certified) eliminates ignition risks through pressurized enclosures, non-sparking materials, and intrinsic safety barriers. Combining high-speed gas injection and precision crimping modules, this line achieves speeds of up to 3,500 cans/hour with ±0.5% accuracy, making it suitable for large-scale manufacturing of products like lubricants, paints, disinfectants, and cosmetics in explosive atmospheres .
⚙️ Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ALR-300 EX |
| Production Capacity | 3,200–3,500 cans/hour (53–58 cans/minute) |
| Filling Accuracy | ±0.5% (product and propellant) |
| Can Dimensions | Diameter: 35–71 mm; Height: 80–330 mm |
| Propellant Types | LPG, DME, compressed gases (N₂, CO₂) |
| Explosion-Proof Standards | ATEX, IECEx, and CE certifications |
| Power Requirements | 380V/50Hz or 480V/60Hz; 20–25 kW |
| Air Pressure | 0.6–0.8 MPa |
| Control System | Siemens PLC with HMI touchscreen and recipe management |
| Safety Features | Explosion-proof motors, pressurized control panels, gas leak detectors |
| Construction | Stainless steel (SUS304/SUS316) with anti-static coatings |
✨ Key Features and Benefits
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Explosion-Proof Safety Design:
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ATEX/IECEx-certified components (motors, electrical panels, sensors) prevent ignition in hazardous zones .
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Pressurized enclosures and intrinsic safety barriers eliminate spark risks during gas injection and crimping.
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High-Speed Precision Production:
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Rotary dosing system ensures ±0.5% accuracy for both product and propellant, reducing waste .
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Quick-change nozzles and recipe memory facilitate rapid transitions between products (e.g., solvents, creams, paints).
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Integrated Automation:
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Gas injection module with no-gas-no-fill technology prevents incomplete charging .
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Crimping stations ensure leak-proof seals with consistent pressure application .
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Durability and Compliance:
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Stainless steel construction (SUS304/SUS316) resists corrosion from aggressive chemicals .
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Compliance with international standards (CE, ISO 9001) for global market access .
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Ease of Maintenance:
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Modular design allows quick replacement of components like pistons or seals .
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Remote monitoring and video guidance reduce downtime during maintenance .
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🏭 Applications
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Automotive & Industrial: Lubricants, brake cleaners, anti-corrosion sprays .
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Chemicals: Solvents, paints, adhesives, and disinfectants .
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Cosmetics & Personal Care: Hairsprays, deodorants, cosmetic mists .
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Household Products: Air fresheners, cleaning sprays, insecticides .
The ALR-300 EX Fully Automatic Explosion-Proof Aerosol Line is a comprehensive solution for manufacturers operating in hazardous environments. Its integration of safety certifications, high-speed precision, and modular automation makes it ideal for global markets requiring compliance with ATEX, IECEx, and ISO standards. By leveraging advanced leak detection and explosion-proof components, this line ensures both productivity and safety for industries handling flammable aerosols.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
