Description

RC-100 ATEX/IECEx Certified Explosion-Proof Monoblock with prominent Ex certification markings, in a chemical plant environment

High-Speed Monoblock for Pharmaceutical Tinctures & Spirits — 5000+ BPH with Thread Rolling.

Safe Packaging for Flammable and Volatile Substances.

Certified for Safety: Designed for Zone 1/21 and Zone 2/22 Environments.

Applications: Solvents, Alcohols, Fuels, and Aerosols.

Engineering for Absolute Intrinsic Safety.

Safe Packaging for Flammable and Volatile Substances
Standard packaging equipment is a significant ignition risk in chemical plants, refineries, and paint factories. The RC-100 Ex-proof Monoblock eliminates this risk. It is not a modified standard machine; it is purpose-built from the ground up for absolute safety in the world’s most dangerous production environments. By integrating certified components and designs, it allows you to package essential but hazardous products without compromising on safety protocols or production efficiency.

• ATEX/IECEx Certified: Complies with Directive 2014/34/EU (ATEX) and international IECEx standards for equipment used in explosive atmospheres.

• Intrinsic Safety (Ex i): Electrical energy is limited to levels incapable of causing ignition.

• Explosion-Proof Enclosures (Ex d): Motors and electrical components are housed in reinforced enclosures that contain any internal explosion.

• Full System Safety: The entire monoblock, including conveyor and guarding, is designed for safe operation in classified hazardous areas.

Certified for Safety: Designed for Zone 1/21 and Zone 2/22 Environments
The RC-100 is certified for use in areas where explosive atmospheres are likely to occur:

• Zone 1/21: Where an explosive atmosphere is likely to occur occasionally during normal operation.

• Zone 2/22: Where an explosive atmosphere is not likely to occur in normal operation and, if it does, will only persist for a short time.
  This certification covers the equipment’s ability to handle flammable gases, vapors, mists (Zone 1/2) and combustible dusts (Zone 21/22).

Technical Specifications & Safety Certifications

• Model: RC-100 Ex

• Type: Explosion-Proof Rotary Monoblock

• Process: Rinsing, Filling, Capping (in hazardous areas)

• Applications: Solvents, Alcohols (ethanol, IPA), Fuels, Thinners, Paints, Resins, Aerosol Propellants, Chemical Intermediates.

• Safety Certifications: ATEX (2014/34/EU), IECEx

  • Equipment Category: II 2G Ex db ib mb IIB T4 Gb / II 2D Ex tb IIIC T135°C Db

  • Protection Types: Ex d (Flameproof), Ex i (Intrinsic Safety), Ex m (Encapsulation)

• Construction Materials: 316L Stainless Steel, specialized Ex-proof coatings.

• Control System: Pressurized Control Cabinet (Ex p) or intrinsically safe controls.

• Filling System: Explosion-Proof Piston or Diaphragm Pump

• Capping System: Ex-proof Servo or Pneumatic Capper

Engineering for Absolute Intrinsic Safety
Every detail is designed to prevent ignition:

• Temperature Control: All surfaces and components are designed to stay below the auto-ignition temperature of the specified gases and dusts.

• Spark Prevention: Motors, sensors, and switches are housed in Ex d enclosures or are intrinsically safe (Ex i).

• Static Discharge Prevention: Specialized grounding and bonding throughout the machine.

• Containment: Any potential internal explosion within a component is contained within its rugged enclosure.

Applications: Solvents, Alcohols, Fuels, and Aerosols

• Chemical Industry: Packaging of intermediate chemicals and solvents.

• Paints & Coatings: Filling of thinners, resins, paints, and varnishes.

• Pharmaceutical & Cosmetics: Handling high-percentage alcohols and solvents.

• Fuel & Energy: Packaging of additives, biofuels, and specialty fuels.

• Aerosol Filling: Safe handling of flammable propellants.

Key Features Description:
This high-performance rotary monoblock is specifically engineered for filling alcoholic pharmaceutical preparations and spirit-based products. The system features integrated bottle rinsing, precision rotary dosing with vacuum tank technology, elevator-type cap orienter, and rotary capping heads with roller mechanisms for threading 28/18mm aluminum screw caps. Designed for pharmaceutical and beverage alcohol applications, this equipment achieves production speeds exceeding 5,000 bottles per hour while maintaining precision filling and secure sealing for valuable liquid products.

Technical Specifications:

• Production Capacity: 5,000+ bottles per hour

• Product Applications:

  • Pharmaceutical alcohol tinctures

  • Medicinal spirit-based preparations

  • Hawthorn (Crataegus) extracts

  • Brandy and vodka products

  • Alcoholic lotions and tonics

• Cap Specification: 28/18mm aluminum screw caps with thread rolling

• Core Components:

  • Bottle rinsing module

  • Rotary dosing system with vacuum tank

  • Elevator-type cap orienter

  • Rotary capping with roller threading heads

• Filling Technology: Precision volumetric filling

• Cap Handling: Automatic orientation and application

• Construction: GMP-compliant materials (304/316L stainless steel)

Technical Advantages:

• High-Speed Production: Exceeds 5,000 bottles per hour capacity

• Precision Thread Rolling: Secure seal formation on aluminum caps

• Vacuum Tank Dosing: Ensures accurate fill volumes (±0.5%)

• Pharmaceutical Compliance: Meets GMP standards for medicinal products

• Versatile Application: Handles both pharmaceutical and beverage products

• Quick Changeover: Rapid adjustment between product types

• Quality Assurance: Consistent filling and capping performance

• Durable Construction: Corrosion-resistant materials for alcohol-based products

Special Features:

• Elevator Cap Orienter: Ensures proper cap alignment and feeding

• Roller Threading Heads: Forms perfect threads on aluminum caps

• Vacuum Tank System: Maintains product quality and filling accuracy

• GMP-Compatible Design: Easy cleaning and validation

• High-Speed Operation: Optimized for maximum production efficiency

• Precision Engineering: Maintains accuracy at high speeds

• Flexible Configuration: Adaptable to various bottle sizes and shapes

Applications:

• Pharmaceutical Manufacturing:

  • Alcohol-based tinctures

  • Medicinal extracts

  • Herbal preparations

  • Therapeutic lotions

• Beverage Alcohol:

  • Brandy and cognac

  • Vodka and spirits

  • Liqueurs and cordials

  • Alcoholic beverages

• Cosmetic Products:

  • Alcohol-based toners

  • Spirit-based lotions

  • Cosmetic preparations

Operation Benefits:

• Production Efficiency: High-speed operation reduces manufacturing costs

• Product Protection: Secure sealing preserves product integrity

• Quality Consistency: Uniform filling and capping across all containers

• Regulatory Compliance: Meets pharmaceutical and alcohol industry standards

• Labor Savings: Automated operation reduces manual handling

• Space Optimization: Compact integrated design saves floor space

• Quick ROI: High production capacity ensures fast return on investment

RC-100 Explosion-Proof (Ex-rated) Monoblock for Rinsing, Filling, and Capping.

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