ALR-300 Enclosed Semi-Automatic Aerosol Line for Filling, Crimping, and Gas Injection

ALR-300 Enclosed Semi-Automatic Aerosol Line for Filling, Crimping, and Gas Injection

This fully enclosed semi-automatic system integrates product filling, valve crimping, and gas injection modules in a protected design. Ideal for medium-scale production of automotive, chemical, and cosmetic aerosols, it achieves speeds up to 600 cans/hour with ±1% accuracy. The enclosed construction ensures enhanced safety and environmental protection during operation.

Description

Enclosed Semi-Automatic Aerosol Line for Safe and Efficient Production

ALR-300 Enclosed Semi-Automatic Aerosol Line.

The ALR-300 Enclosed Semi-Automatic Aerosol Line is engineered for manufacturers requiring a balance of automation and flexibility in aerosol production. This system combines precision filling, crimping, and gas injection within a protected enclosure, ensuring operator safety and environmental compliance. With a capacity of up to 600 cans per hour and ±1% accuracy, it is suitable for various industries, including automotive, household chemicals, and cosmetics. The enclosed design minimizes exposure to volatile compounds, making it ideal for facilities with strict safety regulations .


⚙️ Technical Specifications

Parameter Specification
Model ALR-300
Production Capacity 500–600 cans/hour (8–10 cans/minute)
Filling Accuracy ±1% (product and propellant)
Can Dimensions Diameter: 35–65 mm; Height: 100–350 mm
Propellant Types LPG, DME, compressed gases (N₂, CO₂)
Power Requirements 220V/380V, 50/60 Hz; 2.5–3.5 kW
Air Pressure 6–8 bar
Control System PLC with touchscreen interface and recipe storage
Construction Stainless steel (SUS304) contact parts, enclosed powder-coated frame
Safety Features Emergency stops, safety interlocks, ventilation system

✨ Key Features and Benefits

  1. Enclosed Design for Safety:

    • Protected construction minimizes operator exposure to volatile propellants and chemicals .

    • Integrated ventilation system ensures a safe working environment by removing fumes and vapors .

  2. Precision and Consistency:

    • Piston-based dosing system achieves ±1% accuracy for both product and propellant, reducing waste .

    • Quick-change parts allow rapid transitions between different can sizes and products .

  3. Ease of Use and Maintenance:

    • User-friendly interface with digital controls and preset recipes simplifies operation .

    • Easy-access panels facilitate maintenance and cleaning, reducing downtime .

  4. Compliance and Durability:

    • Stainless steel construction (SUS304) resists corrosion from aggressive chemicals .

    • Compliance with international safety standards (CE, ATEX options available) for global market access .

  5. Flexibility and Scalability:

    • Modular design allows optional add-ons like automatic cap placement or leak detection .

    • Suitable for various industries, including automotive, cosmetics, and household chemicals .


🏭 Applications

  • Automotive & Industrial: Lubricants, brake cleaners, anti-corrosion sprays .

  • Household Chemicals: Cleaners, disinfectants, air fresheners .

  • Cosmetics & Personal Care: Hairsprays, deodorants, cosmetic mists .

  • Specialty Products: Low-volume production for niche markets and prototyping .

The ALR-300 Enclosed Semi-Automatic Aerosol Line is a versatile solution for manufacturers seeking safe and efficient aerosol production. Its enclosed design, precision engineering, and compliance with safety standards make it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging enhanced safety features and flexible operation, this line ensures both productivity and reliability for industries handling flammable aerosols.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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