Description

High-Speed Dual-Piston Tube Filling System with Dual Orienters

Advanced Dual-Orienter Monoblock for High-Speed Tube Packaging.

High-Speed Dual-Tube Filling and Sealing System for Maximum Productivity.

This advanced automated tube filling system features dual piston cylinders and dual receiving orienters for empty tubes, enabling simultaneous processing of two tubes for enhanced productivity. Designed for high-speed packaging of cosmetic creams, gels, oils, toothpaste, pharmaceutical ointments, food products (mustard, mayonnaise, cheese spread, pâté), industrial lubricants, sealants, and construction adhesives in both extrusion-blown and laminated tubes.

The TB-50 High-Performance Tube Filling Monoblock is engineered for large-scale manufacturing of tube packaging, combining dual automatic orienters, precision piston dosing, and high-speed sealing in a single integrated system. With a capacity of up to 60 tubes per minute and ±0.5% filling accuracy, this machine is designed for industries requiring efficiency, precision, and flexibility. Its robust construction (stainless steel SUS304/SUS316) and compliance with CE and ISO standards ensure durability and safety for global markets, including cosmetics, pharmaceuticals, and industrial applications .

⚙️ Technical Specifications

Our advanced dual-piston tube filling system represents the pinnacle of efficiency in tube packaging technology. This innovative machine processes two tubes simultaneously through its dual orientation system and twin piston filling mechanism, delivering exceptional production speeds while maintaining precise filling accuracy.

Technical Specifications:

• Machine Type: Dual-Piston Automatic Tube Filling and Sealing System

• Production Capacity: Up to 80-100 tubes per minute (40-50 cycles)

• Filling Accuracy: ±0.5-1%

• Tube Types: Extrusion-blown and laminated plastic tubes

• Tube Diameter Range: 19-50 mm

• Tube Length Range: 100-220 mm

• Filling Volume Range: 10-500 ml

• Dosing System: Dual precision piston fillers

• Orientation System: Dual automatic tube orienters

• Sealing Method: High-speed ultrasonic or thermal sealing

• Power Requirements: 380V/220V, 50/60 Hz, 6-8 kW

• Air Pressure: 6-8 bar

• Control System: Advanced PLC with color touchscreen interface

• Construction: Stainless steel (304/316) contact parts

Key Features and Benefits:

• Dual-Tube Processing: Simultaneous handling of two tubes doubles productivity

• High-Speed Operation: Automated processing up to 100 tubes per minute

• Precision Dosing: Twin piston filling system ensures accurate volume control

• Dual Orientation: Two independent orienters for continuous tube handling

• Versatile Application: Handles products from cosmetics to technical compounds

• Quick Changeover: Easy adjustment for different tube dimensions and products

• Hygienic Design: Stainless steel construction with smooth surfaces

• User-Friendly Operation: Intuitive interface with recipe storage

1. Dual Automatic Orienters:

   • Enhanced efficiency with two orienters ensuring continuous tube alignment, reducing downtime and maximizing productivity .

   • Quick-change parts and recipe memory allow rapid transitions between tube sizes and products, minimizing downtime .

2. Precision and Consistency:

   • Piston-based dosing system ensures ±0.5% filling accuracy, reducing product waste and ensuring consistent quality .

   • High-speed sealing provides secure closures for leak-proof packaging .

3. Durability and Safety:

   • Stainless steel construction (SUS304/SUS316) resists corrosion and ensures easy cleaning, meeting hygiene standards .

   • Compliance with CE and ISO standards ensures safety and reliability for global markets .

4. Ease of Use and Maintenance:

   • User-friendly interface with digital controls and preset recipes simplifies operation and reduces training needs .

   • Modular design facilitates maintenance and minimizes downtime .

5. Versatility:

   • Suitable for viscous products like creams, ointments, gels, toothpaste, sealants, and industrial lubricants .

   • Handles aluminum, polyethylene, and laminate tubes with ease .

🏭Applications:

• Cosmetic Products: Creams, gels, oils, toothpaste, ointments

• Food Products: Mustard, mayonnaise, cheese spreads, pâtés, food pastes

• Pharmaceuticals: Medicinal creams and ointments

• Industrial Products: Lubricants, sealants, adhesives, technical compounds

• Construction Materials: Caulks, waterproofing compounds, adhesives

💎 Conclusion

The TB-50 High-Performance Tube Filling Monoblock is a comprehensive solution for manufacturers seeking efficient and precise tube packaging. Its integration of dual automatic orienters, precision filling, and high-speed sealing, coupled with compliance with international standards, makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced automation and robust construction, this machine ensures both productivity and reliability for diverse industries.

This advanced automated tube filling system features dual piston cylinders and dual receiving orienters for empty tubes, enabling simultaneous processing of two tubes for enhanced productivity. Designed for high-speed packaging of cosmetic creams, gels, oils, toothpaste, pharmaceutical ointments, food products (mustard, mayonnaise, cheese spread, pâté), industrial lubricants, sealants, and construction adhesives in both extrusion-blown and laminated tubes.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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