Description
LBR-1000 Compact GMP Washer for Penicillin & Insulin Vials
Eliminate Cross-Contamination Risk in Potent Drug Handling
Handling beta-lactam antibiotics like penicillin or sensitive biologics like insulin requires absolute equipment dedication to prevent dangerous cross-contamination. The LBR-1000 is not a general-purpose washer; it is a purpose-built containment system designed to safely and effectively decontaminate these specific vial types (2R, 5R, 10R, 20R). Its compact, stationary design allows it to be installed in a segregated area, protecting your operators and your main production line.
Key Features & Benefits
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Absolute Containment: Dedicated and self-contained system. No shared utilities (water, air, drains) with other equipment to prevent any backflow or airborne contamination, fully complying with FDA’s strict dedication guidelines for penicillin.
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Precision Vial Compatibility: Specifically designed and validated for the most common insulin and penicillin vial sizes: 2R (12.5mm), 5R (17mm), 10R (20mm), and 20R (25mm).
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GMP-Compliant Decontamination: Performs a rigorous multi-stage cycle: caustic wash to degrade API residues, Purified Water (PW) rinse, and Water for Injection (WFI) final rinse. All contact parts are 316L SS.
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Validation Ready: Supplied with a full documentation package (DQ, IQ, OQ) specifically designed to validate the cleaning process for penicillin and insulin residues, ensuring compliance with FDA 21 CFR Part 211.67.
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Compact & Isolated Footprint: Its small size allows for flexible installation in segregated suites or containment isolators, minimizing the facility impact of adding a dedicated washing line.
Technical Specifications
| Parameter | Specification |
|---|---|
| System Type | Automatic Stationary, Dedicated Containment Washer |
| Vial Compatibility | 2R (12.5mm), 5R (17mm), 10R (20mm), 20R (25mm) |
| Applications | Penicillin vials, Insulin cartridges & vials |
| Washing Process | API-Specific Detergent, PW Rinse, WFI Rinse |
| Critical Feature | Self-Contained Utilities (No Cross-Connections) |
| Construction | 316L Stainless Steel, Sealed Design |
| Compliance | cGMP, FDA 21 CFR 211.67, EU Annex 1 |
Applications
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Penicillin Vials: Dedicated cleaning for beta-lactam antibiotic production in 2R-20R vials.
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Insulin Cartridges & Vials: Safe decontamination for hormone-based biologics in standard diabetic formats.
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Other Potent Compounds: Handling of cytotoxics and highly potent active pharmaceutical ingredients (HPAPIs) in small vials.
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Clinical Trial Manufacturing: Producing small, dedicated batches of potent compounds.
Protect your product and your patients. Speak to our containment experts today.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
