Description

Precision Filling for High-Foam Automotive and Cleaning Liquids

Taming Foam with Precision.

Filling foaming products presents unique challenges, as air entrapment can lead to inaccurate volumes and messy production lines. The LB-10 addresses this by using weight-based dosing, which is unaffected by foam, guaranteeing consistent fill mass every time. Its compact footprint makes it perfect for smaller production facilities or lines where space is at a premium.

Technical Highlights and Key Features

• Foam-Control Filling System: Incorporates a bottom-up or submerged nozzle filling method. The filling lance descends into the container, dispensing product at the bottom to minimize air entrainment and control foam generation.

• Gravimetric Filling Technology: Utilizes high-precision load cells to ensure fill weight accuracy. This method is superior to volumetric filling for foaming products, as it provides consistent mass measurement regardless of the amount of foam present.

• Compact and Robust Design: Built with a small footprint to save valuable production floor space. The construction uses stainless steel (AISI 304 or 316) for the frame and product-contact parts, ensuring durability, cleanability, and resistance to corrosive chemicals.

• Automated Control System: Governed by a Programmable Logic Controller (PLC) with a touchscreen Human-Machine Interface (HMI), allowing for easy recipe management, real-time monitoring, and data logging for batch traceability.

• High-Speed Operation: Designed for efficient production lines, offering a fast cycle time to maintain high throughput despite the challenges of filling foaming liquids.

Industries and Applications

The LB-10 is specialized for sectors producing foaming liquids:

• Automotive Chemicals: Filling car shampoos, engine degreasers, and wheel cleaners.

• Household & Industrial Cleaning: Packaging liquid detergents, all-purpose cleaners, and industrial cleansers.

• Cosmetics & Personal Care: Handling shampoos, shower gels, and liquid soaps.

Why Choose This System?

• Eliminates Foam-Related Inaccuracies: Weight-based filling ensures consistent fill mass, overcoming the primary challenge of packaging foamy products.

• Saves Valuable Floor Space: The compact design allows for integration into tight production layouts.

• Reduces Product Waste: Precision dosing minimizes costly overfilling of valuable concentrates and chemicals.

• Ensures Brand Consistency: Guarantees every container has the correct amount of product, protecting your brand’s reputation.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!