LSPC-1000 Compact Complex for Washing, Sterilization, Filling, and Stoppering of Glass Vials in a Class A GMP Cleanzone

LSPC-1000 Compact Complex for Washing, Sterilization, Filling, and Stoppering of Glass Vials in a Class A GMP Cleanzone

The LSPC-1000 is a compact, fully automatic integrated complex engineered for the complete aseptic processing of glass vials. This all-in-one system performs washing, sterilization, filling, and stoppering within a Class A (ISO 5) cleanzone, ensuring the highest level of sterility assurance. Built to comply with Good Manufacturing Practice (GMP) standards, it is an ideal solution for the production of sterile injectables, vaccines, and other critical drugs where space-saving and validation are key concerns.

Description

All-in-One Aseptic Processing in a Compact Footprint
The LSPC-1000 compact complex combines four critical pharmaceutical production stages into a single, streamlined system. By integrating vial washing, sterilization, filling, and stoppering, it minimizes the equipment footprint, reduces transfer points that could introduce contamination, and simplifies the overall manufacturing process for sterile products.

Key Features and Technical Advantages

  • Integrated Compact Design: The monoblock-style design houses multiple processes in one unit, significantly reducing the facility footprint and making it ideal for production lines with space constraints.

  • Class A (ISO 5) Cleanzone Compatibility: The entire complex is engineered for operation within a Grade A environment, often utilizing Restricted Access Barrier Systems (RABS) to maintain aseptic conditions and protect the product.

  • Full GMP Compliance: The design, construction, and documentation support comply with international GMP standards, facilitating validation and approval from regulatory bodies like the FDA, EMA, and MHRA.

  • Automated Processing Chain: The system automatically transfers vials through washing with WFI (Water for Injection), depyrogenation, precision filling, and rubber stopper insertion, minimizing manual intervention.

  • Precision Filling Technology: Utilizes high-accuracy filling systems (e.g., peristaltic or piston pumps) to ensure consistent fill volumes for critical pharmaceutical formulations.

  • Validation and Documentation Support: Designed with a focus on GMP data integrity, the complex supports the stringent documentation and validation protocols (IQ, OQ, PQ) required in regulated markets.

Technical Specifications

Parameter Specification / Placeholder
Machine Model LSPC-1000 Compact Integrated Complex
Processes Washing → Sterilization → Filling → Stoppering
Cleanroom Classification ISO 5 (Class A)
Compliance GMP (e.g., EU GMP Annex 1, FDA cGMP)
Control System PLC with SCADA interface, 21 CFR Part 11 compliant
Construction Materials 316L Stainless Steel (product contact parts)
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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