Description

High-Speed Rotary Washer for Small Penicillin, Insulin, and Essential Oil Vials

High-Speed Rotary Washer for Small & Specialty Vials
Our precision rotary washing system is engineered for high-throughput cleaning of small, sensitive containers. It utilizes a sequential multi-stage process with customizable solutions to handle the most demanding applications, including potent antibiotics like penicillin, sensitive hormones like insulin, and corrosive essential oils in amber glass.

Big Capabilities in a Small Footprint

Don’t let its size fool you. The LBR-100 Compact Stationary Washer brings full-scale manufacturing standards to your lab or pilot plant. It is the ideal solution for facilities that prioritize rapid changeover between different products and container types without sacrificing compliance. This machine ensures your small batches are prepared with the same level of quality and documentation as your large-scale production runs.

Precision Cleaning for Diverse Small Container Needs

This automated rotary washer delivers exceptional cleaning performance for a wide range of small vial types, making it the most versatile solution for pharmaceutical and cosmetic manufacturers. Its sequential washing process ensures each container is thoroughly cleaned, rinsed, and dried, meeting the highest standards of purity and compliance.

Key Features & Benefits

• Compact, Stationary Design: Perfect for installations where floor space is limited. Easily fits onto a benchtop or in a small cleanroom corner.

• Unmatched Flexibility: Quickly and easily adapt to various container types and sizes (e.g., from 2ml ampoules to 100ml vials) with minimal changeover time, ideal for R&D and clinical trial manufacturing.

• GMP-Compliant Performance: Constructed with 316L stainless steel and sanitary components. Designed to support easy validation with documentation packages (IQ/OQ) available to meet FDA 21 CFR Part 211 and EU Annex 1 guidelines.

• Effective Cleaning Process: Utilizes a multi-stage process including chemical wash, Purified Water (PW) rinse, Water for Injection (WFI) rinse, and drying with HEPA-filtered air.

• Cost-Effective Solution: Achieves GMP-grade cleaning without the high cost and footprint of a large rotary machine. Reduced utility consumption.

• Sequential Multi-Stage Washing: Each vial is processed through a customized cycle of up to 3 different solutions (e.g., hot Purified Water, solvents, WFI) for complete decontamination.

• Dedicated Application Handling: Configured with specific solutions and cycles for:

  • Penicillin Vials: Ensures complete antibiotic residue removal to prevent cross-contamination.

  • Insulin Vials: Gentle yet effective cleaning for sensitive biologics.

  • Essential Oil Bottles: Effectively removes viscous residues and aromas from dark glass.

• High-Throughput Rotary Design: Achieves outputs of up to [e.g., 8,000 vials/hour] for small containers, maximizing your production line efficiency.

• Gentle Handling: Precision vial handling mechanisms ensure a breakage rate of <0.1%, even for delicate glass.

Technical Specifications

Parameter	Specification
System Type	Rotary Washer
Vial Compatibility	Penicillin (10-30ml), Insulin (2R-5R), Dark Glass Bottles (5-100ml)
Washing Process	Sequential, multi-solution (PW, WFI, custom solvents)
Construction	316L Stainless Steel, CIP/SIP capable
Compliance	cGMP, FDA 21 CFR Part 211

 

Parameter	Specification
System Type	Stationary, Chamber-based Washer
Footprint	Compact, Rotary
Vial Capacity Range	2 ml to 100 ml (ampoules to small bottles)
Washing Process	Multi-stage: Chemical Wash, PW Rinse, WFI Rinse, Drying
Water Quality	USP Purified Water (PW) and Water for Injection (WFI)
Construction	316L Stainless Steel, pharmaceutical-grade seals
Compliance	cGMP, designed to FDA 21 CFR Part 211

Applications

• Pharmaceuticals: Cleaning penicillin vials, insulin cartridges, and small ampoules.

• Pharma R&D: Cleaning vials for new drug formulation development and testing.

• Cosmetics & Aromatherapy: Washing dark glass bottles for essential oils, perfumes, and tinctures.

• Nutraceuticals: Processing small containers for supplements and vitamins.

• Pilot Plants: Small-batch production for clinical trial materials and orphan drugs.

• Contract Research Organizations (CROs) & CDMOs: Perfect for facilities handling multiple, diverse products for clients.

• University & Hospital Pharmacies: Compounding sterile preparations in small volumes.

Start your next project with GMP-ready containers. Speak to our technical team to see if the LBR-100 is right for your application.

Need a washer configured for your specific product? Contact us for an engineering consultation.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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