Description

High-Speed Rotary Washer for Small Penicillin, Insulin, and Essential Oil Vials

High-Speed Rotary Washer for Small & Specialty Vials
Our precision rotary washing system is engineered for high-throughput cleaning of small, sensitive containers. It utilizes a sequential multi-stage process with customizable solutions to handle the most demanding applications, including potent antibiotics like penicillin, sensitive hormones like insulin, and corrosive essential oils in amber glass.

Eliminate Cross-Contamination Risk in Potent Drug Handling

Handling beta-lactam antibiotics like penicillin or sensitive biologics like insulin requires absolute equipment dedication to prevent dangerous cross-contamination. The LBR-100 is not a general-purpose washer; it is a purpose-built containment system designed to decontaminate these specific vial types safely and effectively. Its compact, stationary design allows it to be installed in a contained area, protecting your operators and your main production line.

Precision Cleaning for Diverse Small Container Needs

This automated rotary washer delivers exceptional cleaning performance for a wide range of small vial types, making it the most versatile solution for pharmaceutical and cosmetic manufacturers. Its sequential washing process ensures each container is thoroughly cleaned, rinsed, and dried, meeting the highest standards of purity and compliance.

Key Features & Benefits

• Sequential Multi-Stage Washing: Each vial is processed through a customized cycle of up to [X] different solutions (e.g., hot Purified Water, solvents, WFI) for complete decontamination.

• Dedicated Application Handling: Configured with specific solutions and cycles for:

  • Penicillin Vials: Ensures complete antibiotic residue removal to prevent cross-contamination.

  • Insulin Vials: Gentle yet effective cleaning for sensitive biologics.

  • Essential Oil Bottles: Effectively removes viscous residues and aromas from dark glass.

• High-Throughput Rotary Design: Achieves outputs of up to for small containers, maximizing your production line efficiency.

• GMP-Compliant Design: Constructed from 316L stainless steel with full documentation support (IQ/OQ) for regulatory compliance (FDA 21 CFR Part 211).

• Gentle Handling: Precision vial handling mechanisms ensure a breakage rate of <0.1%, even for delicate glass.

• Absolute Containment: Dedicated and self-contained system. No shared utilities (water, air, drains) with other equipment to prevent any backflow or airborne contamination, fully complying with FDA’s strict dedication guidelines for penicillin.

• GMP-Compliant Decontamination: Performs a rigorous multi-stage cycle: caustic wash to degrade API residues, Purified Water (PW) rinse, and Water for Injection (WFI) final rinse. All contact parts are 316L SS.

• Compact & Isolated Footprint: Its small, benchtop size allows for flexible installation in segregated suites or containment isolators, minimizing the facility impact of adding a dedicated washing line.

• Validation Ready: Supplied with a full documentation package (DQ, IQ, OQ) specifically designed to validate the cleaning process for penicillin and insulin residues, ensuring compliance with FDA 21 CFR Part 211.67.

• Operator Safety: Closed-system design minimizes operator exposure to potent compound residues during loading and unloading.

• Technical Specifications

Technical Specifications

Parameter	Specification
System Type	Rotary Washer
Vial Compatibility	Penicillin (10-30ml), Insulin (2R-5R), Dark Glass Bottles (5-50ml)
Washing Process	Sequential, multi-solution (PW, WFI, custom solvents)
Construction	316L Stainless Steel, CIP/SIP capable
Compliance	cGMP, FDA 21 CFR Part 211

 

Parameter	Specification
System Type	Stationary, Dedicated Containment Washer
Vial Compatibility	Penicillin vials (10-30ml), Insulin cartridges (2R-5R)
Washing Process	API-Specific Detergent, PW Rinse, WFI Rinse
Critical Feature	Self-Contained Utilities (No Cross-Connections)
Construction	316L Stainless Steel, Sealed Design
Compliance	cGMP, FDA 21 CFR 211.67, EU Annex 1

Applications

• Pharmaceuticals: Cleaning penicillin vials, insulin cartridges, and small ampoules.

• Cosmetics & Aromatherapy: Washing dark glass bottles for essential oils, perfumes, and tinctures.

• Nutraceuticals: Processing small containers for supplements and vitamins.

• Penicillin Vials: Dedicated cleaning for beta-lactam antibiotic production.

• Insulin Cartridges & Vials: Safe decontamination for hormone-based biologics.

• Other Potent Compounds: Handling of cytotoxics and highly potent active pharmaceutical ingredients (HPAPIs).

• Clinical Trial Manufacturing: Producing small, dedicated batches of potent compounds.

Need a washer configured for your specific product? Contact us for an engineering consultation.

Protect your product and your patients. Speak to our containment experts today.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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