Description
High-Speed Rotary Washer for Small & Specialty Vials
Our precision rotary washing system is engineered for high-throughput cleaning of small, sensitive containers. It utilizes a sequential multi-stage process with customizable solutions to handle the most demanding applications, including potent antibiotics like penicillin, sensitive hormones like insulin, and corrosive essential oils in amber glass.
Precision Cleaning for Critical Applications
The LBR-1000 Compact Stationary Washer provides a versatile and efficient cleaning solution for pharmaceutical R&D, pilot-scale production, and small-batch manufacturing of sterile injectables. Its space-saving design does not compromise on GMP rigor, making it the perfect entry-level or dedicated unit for handling potent compounds and niche products.
This automated rotary washer delivers exceptional cleaning performance for a wide range of small vial types, making it the most versatile solution for pharmaceutical and cosmetic manufacturers. Its sequential washing process ensures each container is thoroughly cleaned, rinsed, and dried, meeting the highest standards of purity and compliance.
Key Features & Benefits
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Sequential Multi-Stage Washing: Each vial is processed through a customized cycle of up to [X] different solutions (e.g., hot Purified Water, solvents, WFI) for complete decontamination.
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Dedicated Application Handling: Configured with specific solutions and cycles for:
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Penicillin Vials: Ensures complete antibiotic residue removal to prevent cross-contamination.
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Insulin Vials: Gentle yet effective cleaning for sensitive biologics.
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Essential Oil Bottles: Effectively removes viscous residues and aromas from dark glass.
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High-Throughput Rotary Design: Achieves outputs of up to [e.g., 12,000 vials/hour] for small containers, maximizing your production line efficiency.
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GMP-Compliant Design: Constructed from 316L stainless steel with full documentation support (IQ/OQ) for regulatory compliance (FDA 21 CFR Part 211).
- GMP-Compliant Construction: Built with 316L stainless steel, electropolished surfaces (Ra ≤0.5µm), and compliant seals. Designed for easy cleaning and validation.
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Gentle Handling: Precision vial handling mechanisms ensure a breakage rate of <0.1%, even for delicate glass.
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Compact, Stationary Design: Saves valuable cleanroom floor space compared to large rotary systems. Easily integrates into existing lab benches or compact filling lines.
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Integrated Infeed Accumulation Table: Allows for continuous batch loading, improving operator workflow and reducing handling time.
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Dual Water System: Processes vials with both USP Purified Water (PW) and Water for Injection (WFI) for maximum flexibility and compliance with various pharmacopoeia standards.
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Exceptional Flexibility: Quick and easy changeover between different vial and ampoule sizes. Ideal for facilities producing multiple products.
Technical Specifications
| Parameter | Specification |
|---|---|
| System Type | Stationary, Chamber-based Washer |
| Throughput | Configurable based on cycle time and vial size |
| Water Quality | USP Purified Water (PW) and Water for Injection (WFI) |
| Construction | 316L Stainless Steel, ISO Class 5 compliant (Grade A) |
| Compliance | cGMP, FDA 21 CFR Part 211, GAMP® 5, EU Annex 1 |
| Ideal For | R&D, Pilot Plants, Clinical Trials, Small-Batch Production |
| Parameter | Specification |
|---|---|
| System Type | Rotary Washer |
| Vial Compatibility | Penicillin (10-30ml), Insulin (2R-5R), Dark Glass Bottles (5-50ml) |
| Washing Process | Sequential, multi-solution (PW, WFI, custom solvents) |
| Construction | 316L Stainless Steel, CIP/SIP capable |
| Compliance | cGMP, FDA 21 CFR Part 211 |
Applications
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Cleaning vials and ampoules for sterile injectables.
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Pilot-scale production lines.
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Research & Development laboratories.
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Manufacturing orphan drugs and personalized medicines.
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Dedicated lines for potent compounds (e.g., cytotoxics).
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Pharmaceuticals: Cleaning penicillin vials, insulin cartridges, and small ampoules.
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Cosmetics & Aromatherapy: Washing dark glass bottles for essential oils, perfumes, and tinctures.
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Nutraceuticals: Processing small containers for supplements and vitamins.
Ready to enhance your small-batch capabilities? Contact our experts for a custom consultation.
Need a washer configured for your specific product? Contact us for an engineering consultation.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to Eliminate Production Bottlenecks?
Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
