Description

Compact Automatic Aerosol Line for Space-Constrained Production Facilities

The ALR-300 Compact Automatic Aerosol Line represents an innovative solution for manufacturers seeking full automation capabilities without the extensive floor space requirements of traditional aerosol lines. This integrated system combines valve orientation, precision crimping, and gas injection technologies in a streamlined design that delivers professional results while maximizing production efficiency.

Integrated System Components:

The compact line features three seamlessly integrated automated modules:

1. Automatic Valve Orientation System: Precisely positions and aligns aerosol valves for consistent crimping quality

2. High-Speed Crimping Station: Applies uniform pressure for leak-proof valve attachment

3. Precision Gas Injection Module: Controls propellant charging with accurate pressure regulation

4. Compact Conveyor System: Efficient can transfer between stations with minimal footprint

Technical Specifications:

• Operation Type: Fully automatic with minimal operator intervention

• Production Capacity: 2,500-3,000 cans per hour

• Filling Accuracy: ±0.5% for consistent product quality

• Can Size Range: 35-65 mm diameter, 100-350 mm height

• Power Requirements: 380V/220V, 50/60 Hz, 3.5-4.5 kW

• Air Pressure: 6-8 bar clean, dry air

• Control System: Advanced PLC with touchscreen interface and recipe management

• Construction: Stainless steel (304/316) contact surfaces, powder-coated frame

• Footprint: Compact design, approximately 3.5m × 1.8m

Key Features and Benefits:

• Space Optimization: Compact design reduces floor space requirements by 30-40% compared to conventional lines

• Full Automation: Minimal operator requirements with automated can handling and processing

• Precision Engineering: Consistent ±0.5% accuracy for both product and propellant

• Quick Changeover: Rapid adjustment for different can sizes and product formulations

• Quality Assurance: Integrated monitoring systems ensure consistent crimping and filling quality

• Energy Efficient: Optimized power consumption with intelligent control systems

• Hygienic Design: Easy-clean surfaces and minimal product retention areas

Applications:

• Medium-Scale Production: Ideal for growing businesses expanding production capacity

• Space-Constrained Facilities: Perfect for facilities with limited floor space

• Multiple Product Lines: Suitable for manufacturers producing various aerosol products

• Quality-Critical Applications: Excellent for products requiring consistent quality

• Automotive Products: Lubricants, cleaners, protective coatings

• Household Chemicals: Disinfectants, air fresheners, cleaning products

• Cosmetic Products: Hair sprays, deodorants, personal care items

• Industrial Products: Specialty chemicals, maintenance products

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!