Description
Compact Semi-automatic benchtop Ultrasonic Tube Sealing System
Core Technology
This semi-automatic tabletop sealer performs precision ultrasonic welding on extruded and laminated plastic tubes. Key features:
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Ultrasonic Sealing: 20kHz generator with copper sonotrodes creates hermetic seams.
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Integrated Embossing: Interchangeable letter dies inside jaws for permanent batch coding.
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Pneumatic Trimming: Automatic tail cutting after sealing (burr-free finish).
Technical Specifications
| Parameter | Specification | Competitive Advantage |
|---|---|---|
| Tube Diameter | 15-60mm | Wider range |
| Sealing Speed | 20-30 tubes/min | 15% faster |
| Embossing Depth | Adjustable 0.1-0.5mm | Pharma-grade traceability |
| Power Consumption | 1.2kW (100V-240V) | Voltage-stable for Africa/SEA |
Core Features Section
The SL-30 semi-automatic tube sealer utilizes 20kHz ultrasonic energy to create hermetic seals on plastic tubes. Key components:
Copper sonotrodes: Precision-machined for optimal energy transfer (compatible with PE/PP/laminate tubes).
Optical photomark sensor: Detects tube artwork positioning marks with ±0.2mm accuracy.
Indexing turret: Rotates and locks tubes in 0.8 seconds for perfect seam-artwork alignment.
Performance Specs Table
| Parameter | Specification | Industry Benchmark* |
|---|---|---|
| Sealing Speed | 35 tubes/minute | 25-35/min (PDC/Hesto) |
| Seam Strength | >2.5 kN/m (ASTM F88) | Pharma-grade requirement |
| Power Supply | 100-240V (50/60Hz) | Global voltage support |
| Tube Diameter Range | 15-50mm | Covers 92% cosmetic tubes |
Technical Advantages
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Zero misalignment: Turret + sensor eliminate skewed seams.
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cGMP compliance: Validatable for pharma/ointment production.
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Quick-change sonotrodes: <5 min format switch (vs. 20 min industry avg).
Key Workflow (Bullets)
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Tube loading → 2. Ultrasonic seam welding → 3. Simultaneous embossing → 4. Pneumatic tail trim → 5. Finished output
Industry Applications
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Pharma: Ointment tubes with batch coding (21 CFR Part 11 compliant)
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Cosmetics: Laminated cream tubes + expiry date embossing
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Chemicals: Extruded adhesive tubes (resistant to solvents)
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Veterinary: Vaccine tube packaging
Industry Applications
- Cosmetics: Toothpaste, face cream tubes (laminated)
- Pharma: Ointment tubes w/ batch coding
- Chemicals: Adhesive/sealant packaging
- Veterinary: Topical solution tubes
Ideal for SMEs in Africa/SEA: Compact footprint (0.8m²), low maintenance
Regional Adaptations
| Market | Feature Emphasis |
|---|---|
| Southeast Asia | Humidity-resistant control panel (90% RH) |
| Africa | Voltage stabilizer (160-264V input) |
| Latin America | Spanish/Portuguese HMI |
| Eastern Europe | CE + EAC certifications |
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Tool-free embossing die change in <2 mins (competitors: 5+ mins).
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All-copper sonotrodes (not plated) for 3x longer lifespan.
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Integrated pneumatic trimmer eliminates secondary operations.
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FDA-compliant material traceability → Added material compliance notes.
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Tool-free changeover → 5-min sonotrode swap.
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Seam integrity testing → Referenced ASTM F88 testing standard.
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
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Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
