Description

Precision Weight-Based Dosing in a Sterile Environment

Engineered for Accuracy and Sterility.

In industries where dose accuracy and product sterility are non-negotiable, gravimetric (weight-based) fillers are the gold standard. The LB-10 is designed to meet these demands, providing a robust solution for filling a wide range of liquids, from thin, free-flowing solvents to more viscous solutions. The twin-nozzle configuration effectively doubles throughput compared to single-head machines, making it ideal for small to medium-scale batch production .

Technical Highlights and Key Features

• Gravimetric Filling Technology: The core of the system relies on high-precision load cells (from a reputable brand like HBM, Germany) to ensure fill weight accuracy, often within a tolerance of ±1 gram or better . This method is superior for products where volume can vary with temperature or viscosity.

• Twin-Nozzle Design: Two independent filling stations increase production speed and efficiency. This setup can be used for filling two identical containers simultaneously or could be configured for different fill volumes.

• Aseptic Design Principles: The machine incorporates features to maintain sterility, which can include:

  • A design that facilitates Clean-in-Place (CIP) and Sterilize-in-Place (SIP) processes without the need for disassembly .

  • Construction with AISI 304 or 316L stainless steel for all product-contact parts, ensuring cleanability and corrosion resistance .

  • Compatibility with an aseptic air overlay system or laminar flow sterile air hoods to create a sterile environment around the filling nozzles, preventing contamination .

• Automated Control System: The system is almost certainly managed by a Programmable Logic Controller (PLC) with a color touchscreen (HMI) for intuitive operation, recipe management, and data logging for batch traceability .

Industries and Applications

The LB-10 is versatile and serves a broad spectrum of sectors:

• Pharmaceuticals & Biotechnology: Aseptic filling of vaccines, injectable drugs, IV fluids, and other sterile preparations .

• Food & Beverage: Precision dosing of sensitive liquid foods, flavors, additives, and dairy products where sterility and accuracy are key .

• Chemicals: Handling of expensive, aggressive, or high-purity chemical products.

Why Choose This System?

• Uncompromising Accuracy: Weight-based filling is the most reliable method for ensuring each container has the exact same mass of product.

• Aseptic Assurance: The design and materials are chosen to support the maintenance of a sterile filling zone, critical for product safety.

• Increased Efficiency: The dual-nozzle design boosts output, providing a faster return on investment.

• Regulatory Compliance: The machine’s design supports compliance with GMP, FDA, HACCP, and other international standards.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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