Description
Advanced Tube Filling Monoblock with Ultrasonic Sealing for High-Speed Packaging
High-Performance Tube Filling Monoblock TB-50 with Ultrasonic Sealer.
The TB-50 High-Performance Tube Filling Monoblock is engineered for large-scale manufacturing of tube packaging, combining precision piston dosing and ultrasonic sealing in a single integrated system. With a capacity of up to 60 tubes per minute and ±0.5% filling accuracy, this machine is designed for industries requiring efficiency, precision, and flexibility. Its ultrasonic sealing technology ensures secure, contamination-free closures without heat, preserving product integrity. The robust construction (stainless steel SUS304/SUS316) and compliance with CE and ISO standards ensure durability and safety for global markets, including cosmetics, pharmaceuticals, and industrial applications.
⚙️ Technical Specifications
| Parameter | Specification |
|---|---|
| Model | TB-50 |
| Production Capacity | Up to 60 tubes/minute (3,600 tubes/hour) |
| Filling Accuracy | ±0.5% |
| Tube Dimensions | Diameter: 15–50 mm; Length: 80–200 mm |
| Filling Volume Range | 10–500 mL |
| Sealing Method | Ultrasonic sealing (20–40 kHz) |
| Power Requirements | 380V/50Hz or 480V/60Hz; 4–5 kW |
| Air Pressure | 6–8 bar |
| Control System | PLC with touchscreen interface and recipe management |
| Safety Standards | CE, ISO 9001 |
| Construction | Stainless steel (SUS304/SUS316) contact parts |
| Sealing Speed | Synchronized with filling cycle (up to 60 tubes/minute) |
✨ Key Features and Benefits
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Ultrasonic Sealing Technology:
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Heat-free sealing prevents thermal degradation of sensitive products, ensuring product integrity and quality .
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Leak-proof closures achieved through high-frequency vibrations that weld tube layers without additives .
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High-Speed Automation:
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Integrated filling and sealing achieves speeds up to 60 tubes per minute, ideal for large-scale production .
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Quick-change parts and recipe memory allow rapid transitions between tube sizes and products, minimizing downtime .
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Precision and Consistency:
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Piston-based dosing system ensures ±0.5% filling accuracy, reducing product waste and ensuring consistent quality .
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Uniform sealing across all tubes enhances packaging reliability and shelf appeal .
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Durability and Safety:
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Stainless steel construction (SUS304/SUS316) resists corrosion and ensures easy cleaning, meeting hygiene standards .
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Compliance with CE and ISO standards ensures safety and reliability for global markets.
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Ease of Use and Maintenance:
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User-friendly interface with digital controls and preset recipes simplifies operation and reduces training needs.
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Modular design facilitates maintenance and minimizes downtime.
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Versatility:
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Suitable for viscous products like creams, ointments, gels, toothpaste, sealants, and industrial lubricants.
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Handles aluminum, polyethylene, and laminate tubes with ease.
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🏭 Applications
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Cosmetics & Personal Care: Creams, ointments, lotions, gels, toothpaste.
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Pharmaceuticals: Medicated creams, ointments, and topical treatments.
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Industrial Products: Sealants, adhesives, technical lubricants, construction compounds.
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Food Industry: Pastes, gels, and other viscous food products.
💎 Conclusion
The TB-50 High-Performance Tube Filling Monoblock with ultrasonic sealing is a comprehensive solution for manufacturers seeking efficient and precise tube packaging. Its integration of precision filling and ultrasonic sealing, coupled with compliance with international standards, makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced automation and robust construction, this machine ensures both productivity and reliability for diverse industries .
For detailed quotes, technical support, or customization requests, contact our team to schedule a demo or virtual tour.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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✅ GMP Compliance Guarantee
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✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.

