TB-50 High-Performance Tube Filling Monoblock with Ultrasonic Sealer

TB-50 High-Performance Tube Filling Monoblock with Ultrasonic Sealer

This fully automated monoblock system integrates precision filling and ultrasonic sealing for high-speed tube packaging. Designed for large-scale production of cosmetic, pharmaceutical, and industrial products, it achieves speeds up to 60 tubes per minute with ±0.5% accuracy. The ultrasonic sealing technology ensures secure, leak-proof closures without thermal degradation, making it ideal for sensitive products. Features include stainless steel construction, quick-change parts, and compliance with international safety standards (CE, ISO).

Description

Advanced Tube Filling Monoblock with Ultrasonic Sealing for High-Speed Packaging

High-Performance Tube Filling Monoblock TB-50 with Ultrasonic Sealer.

The TB-50 High-Performance Tube Filling Monoblock is engineered for large-scale manufacturing of tube packaging, combining precision piston dosing and ultrasonic sealing in a single integrated system. With a capacity of up to 60 tubes per minute and ±0.5% filling accuracy, this machine is designed for industries requiring efficiency, precision, and flexibility. Its ultrasonic sealing technology ensures secure, contamination-free closures without heat, preserving product integrity. The robust construction (stainless steel SUS304/SUS316) and compliance with CE and ISO standards ensure durability and safety for global markets, including cosmetics, pharmaceuticals, and industrial applications.


⚙️ Technical Specifications

Parameter Specification
Model TB-50
Production Capacity Up to 60 tubes/minute (3,600 tubes/hour)
Filling Accuracy ±0.5%
Tube Dimensions Diameter: 15–50 mm; Length: 80–200 mm
Filling Volume Range 10–500 mL
Sealing Method Ultrasonic sealing (20–40 kHz)
Power Requirements 380V/50Hz or 480V/60Hz; 4–5 kW
Air Pressure 6–8 bar
Control System PLC with touchscreen interface and recipe management
Safety Standards CE, ISO 9001
Construction Stainless steel (SUS304/SUS316) contact parts
Sealing Speed Synchronized with filling cycle (up to 60 tubes/minute)

✨ Key Features and Benefits

  1. Ultrasonic Sealing Technology:

    • Heat-free sealing prevents thermal degradation of sensitive products, ensuring product integrity and quality .

    • Leak-proof closures achieved through high-frequency vibrations that weld tube layers without additives .

  2. High-Speed Automation:

    • Integrated filling and sealing achieves speeds up to 60 tubes per minute, ideal for large-scale production .

    • Quick-change parts and recipe memory allow rapid transitions between tube sizes and products, minimizing downtime .

  3. Precision and Consistency:

    • Piston-based dosing system ensures ±0.5% filling accuracy, reducing product waste and ensuring consistent quality .

    • Uniform sealing across all tubes enhances packaging reliability and shelf appeal .

  4. Durability and Safety:

    • Stainless steel construction (SUS304/SUS316) resists corrosion and ensures easy cleaning, meeting hygiene standards .

    • Compliance with CE and ISO standards ensures safety and reliability for global markets.

  5. Ease of Use and Maintenance:

    • User-friendly interface with digital controls and preset recipes simplifies operation and reduces training needs.

    • Modular design facilitates maintenance and minimizes downtime.

  6. Versatility:

    • Suitable for viscous products like creams, ointments, gels, toothpaste, sealants, and industrial lubricants.

    • Handles aluminum, polyethylene, and laminate tubes with ease.


🏭 Applications

  • Cosmetics & Personal Care: Creams, ointments, lotions, gels, toothpaste.

  • Pharmaceuticals: Medicated creams, ointments, and topical treatments.

  • Industrial Products: Sealants, adhesives, technical lubricants, construction compounds.

  • Food Industry: Pastes, gels, and other viscous food products.

💎 Conclusion

The TB-50 High-Performance Tube Filling Monoblock with ultrasonic sealing is a comprehensive solution for manufacturers seeking efficient and precise tube packaging. Its integration of precision filling and ultrasonic sealing, coupled with compliance with international standards, makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced automation and robust construction, this machine ensures both productivity and reliability for diverse industries .

For detailed quotes, technical support, or customization requests, contact our team to schedule a demo or virtual tour.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

YouTube Video

VK Video

Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details